Common interface architecture for horizontal directional drilling machines and walk-over guidance systems

• US 7,884,736 B2
• Filed: 06/11/2010
• Issued: 02/08/2011
• Est. Priority Date: 09/25/2001
• Status: Active Grant

• Current Assignee: Vermeer Corporation
• Original Assignee: Vermeer Corporation
• Inventors: Rempe, Scott, Jin, Jeremy
• Primary Examiner(s): Edwards, Jr.; Timothy
• Application Number:
  US12/813,877
• Publication Number:
  US 20100243326A1
• Time in Patent Office: 242 Days
• Field of Search: 340/853.3, 340/853.4, 175 24- 61, 166/255.2, 702/93
• US Class Current: 340/853.6
• CPC Class Codes: E21B 44/00 Automatic control systems specially adapted for drilling operations, i.e. self-operating systems which function to carry out or modify a drilling operation without intervention of a human operator, e.g. computer-controlled drilling systems; Systems specially adapted for monitoring a plurality of drilling variables or conditions
• CPC Class Codes: E21B 47/0232 at least one of the energy sources or one of the detectors being located on or above the ground surface
• CPC Class Codes: E21B 7/046 horizontal drilling drilling with mechanical conveying means E21B7/003

Abstract

A system and method of interfacing a drilling machine with one of a number of different walk-over guidance systems involves receiving an ID signal from a particular walk-over guidance system selected for use with the drilling machine. A protocol library associated with the particular walk-over guidance system is accessed in response to the ID signal. The protocol library is used to effect communication between the particular walk-over guidance system and a control system of the drilling machine during cooperative use of the particular walk-over guidance system and drilling machine. Using the protocol library involves converting, as prescribed by the protocol library, locator signals received from the particular walk-over guidance system from a locator protocol to a common protocol used by the control system of the drilling machine. Locator and drilling machine data of various types can be presented to a drilling machine operator via an on-board display.

Claims

1. A system for boring a horizontal borehole with a drill rig, comprising:

a drill bit having a steering characteristic;

a sonde configured to measure a rotational orientation of the drill bit, wherein the sonde is configured to couple with the drill bit in a random rotary position relative to the steering characteristic of the drill bit;

calibration circuitry configured to output a calibrated signal based on the measured rotational orientation that indicates the rotational orientation of the steering characteristic, the calibration circuitry configured to account for a difference between the rotational orientation of the sonde and the rotational orientation of the steering characteristic of the drill bit in outputting the calibrated signal; and

a display device configured to indicate a rotational orientation of the steering characteristic of the drill bit based on the calibrated signal.

2. The system of claim 1, wherein the sonde is configured to lock in the random rotary position relative to the steering characteristic of the drill bit.

3. The system of claim 1, wherein the display device is configured to represent a clock position of the steering characteristic of the drill bit to indicate the rotational orientation of the steering characteristic, and wherein the calibration circuitry is configured to account for the difference between the clock position of the sonde and clock position of the steering characteristic of the drill bit in outputting the calibrated signal.

4. The system of claim 1, wherein the sonde and the drill bit are configured to be attached to an end of a drill string.

5. The system of claim 1, wherein the calibration circuitry is part of the sonde.

6. The system of claim 1, further comprising communications circuitry, wherein:

the sonde is configured to transmit an uncalibrated signal indicating the measured rotational orientation of the drill bit to an above ground location;

the communications circuitry is configured to receive the uncalibrated signal at the above ground location; and

the calibration circuitry is configured to output the calibrated signal based on the uncalibrated signal.

7. The system of claim 6, further comprising a walkover locator, wherein the calibration circuitry, the communications circuitry, and the display device are attached to the walkover locator.

8. The system of claim 6, further comprising a walkover locator, wherein the communications circuitry is attached to the walkover locator.

9. The system of claim 6, wherein the calibration circuitry is attached to the drill rig.

10. The system of claim 1, wherein the steering characteristic of the drill bit comprises a shape of the drill bit that steers the drill bit in a particular direction.

11. A method of representing a steering characteristic of a drill bit in horizontal directional drilling, comprising:

measuring a rotational orientation of a drill bit using a sonde, the drill bit having a steering characteristic and the sonde coupled with the drill bit in a random rotary position relative to the steering characteristic of the drill bit;

calibrating the measured rotational orientation to account for a difference between the rotational orientation of the sonde and the rotational orientation of the steering characteristic of the drill bit;

outputting a calibrated signal based on the calibration that indicates the rotational orientation of the steering characteristic,

receiving the calibrated signal; and

representing the rotational orientation of the steering characteristic on a display based on the calibrated signal.

12. The method of claim 11, wherein the sonde is locked in the random rotary position relative to the steering characteristic of the drill bit.

13. The method of claim 11, further comprising:

locking the sonde in the random rotary position with the drill bit;

positioning the drill head in a known clock position; and

programming the sonde to calibrate the measured orientation and output the calibrated signal based on the known clock position.

14. The method of claim 11, wherein:

representing the rotational orientation of the steering characteristic on the display comprises representing a clock position of the steering characteristic of the drill bit to indicate the rotational orientation of the steering characteristic; and

calibrating the signal comprising accounting for the difference between the clock position of the sonde and clock position of the steering characteristic of the drill bit.

15. The method of claim 11, wherein calibrating the measured rotational orientation and outputting the calibrated signal are performed by circuitry of the sonde.

16. The method of claim 11, further comprising:

transmitting a raw signal from the sonde to an above ground location, the raw signal indicating the measured rotational orientation of the drill bit; and

receiving the raw signal at the above ground location, wherein calibrating the measured rotational orientation comprises calibrating the raw signal to account for the difference between the rotational orientation of the sonde and the rotational orientation of the steering characteristic of the drill bit above ground.

17. The method of claim 11, wherein calibrating the measured rotational orientation, outputting the calibrated signal, and representing the rotational orientation are each performed by circuitry of a walkover locator.

18. The method of claim 11, wherein calibrating the measured rotational orientation is performed by circuitry of a walkover locator.

19. The method of claim 11, wherein calibrating the measured rotational orientation, outputting the calibrated signal, and representing the rotational orientation are each performed by circuitry of a drill rig.

20. A system for representing a steering characteristic of a drill bit on a display in horizontal directional drilling, comprising:

a drill bit having a steering characteristic;

means for measuring a rotational orientation of the drill bit from a random rotary position relative to the steering characteristic of the drill bit; and

means for calibrating the measurement to account for a difference between the random rotary position from which the rotational orientation of the drill bit is measured and the steering characteristic of the drill bit in representing the rotational orientation of the steering characteristic on the display.