Stent crimping apparatus and method

• US 7,886,419 B2
• Filed: 07/18/2006
• Issued: 02/15/2011
• Est. Priority Date: 07/18/2006
• Status: Active Grant

• Current Assignee: Advanced Cardiovascular Systems Incorporated
• Original Assignee: Advanced Cardiovascular Systems Incorporated
• Inventors: Castro, Daniel, Gale, David C., Huang, Bin
• Primary Examiner(s): Omgba; Essama
• Application Number:
  US11/489,309
• Publication Number:
  US 20080016668A1
• Time in Patent Office: 1,673 Days
• Field of Search: 294/070.8, 294/070.9, 294/071, 295/05, 295/15, 295/16, 292/82, 292/83, 292/835
• US Class Current: 29/407.08
• CPC Class Codes: A61F 2/9522 Means for mounting a stent or stent-graft onto or into a placement instrument
• CPC Class Codes: A61F 2/958 Inflatable balloons for placing stents or stent-grafts
• CPC Class Codes: Y10T 29/49776 Pressure, force, or weight determining
• CPC Class Codes: Y10T 29/49925 Inward deformation of aperture or hollow body wall
• CPC Class Codes: Y10T 29/49927 Hollow body is axially joined cup or tube
• CPC Class Codes: Y10T 29/53987 Tube, sleeve or ferrule
• CPC Class Codes: Y10T 29/53991 Work gripper, anvil, or element

Abstract

A method for crimping a stent onto a balloon includes inflating a balloon with a fluid, sliding a stent over the inflated balloon, crimping the stent onto the balloon, and controlling the pressure inside the balloon below a given value when the stent is being crimped onto the balloon.

Claims

1. A method for crimping a stent onto a balloon, comprising:

inflating a balloon with a fluid to a first pressure value;

sliding a stent at a first diameter over the inflated balloon;

crimping the stent to a second diameter that is less than the first diameter onto the balloon;

after crimping the stent to the second diameter, releasing the pressure from inside the balloon so that the balloon is deflated;

inflating the balloon that is deflated to a second pressure value;

crimping the stent to a third diameter that is less than the second diameter after inflating the balloon to the second pressure value; and

controlling the pressure inside the balloon below the first pressure value when crimping to the second diameter and below the second pressure value when crimping to the third diameter.

2. The method of claim 1, wherein the step of controlling includes releasing the fluid inside the balloon when the pressure exceeds the first pressure value or second pressure value so that the pressure inside the balloon does not exceed the first pressure value or second pressure value, respectively.

3. The method of claim 2, wherein the step of releasing includes using a pressure release valve to control the fluid inside the balloon below the first or second pressure value.

4. The method of claim 1, further comprising placing the stent and balloon in a crimper before the stent is crimped to the second diameter onto the balloon.

5. The method of claim 1, further comprising soaking the balloon in a solvent to soften the balloon.

6. The method of claim 5, wherein the solvent is acetone.

7. The method of claim 1, wherein after crimping the stent to the second diameter, the balloon pressure is kept at the first pressure value for a period of time.

8. The method of claim 1, wherein after crimping the stent to the third diameter, the balloon pressure is kept at the second pressure value for a period of time.

9. The method of claim 1, further comprising releasing the pressure from the balloon after crimping the stent to the third diameter.

10. The method of claim 1, wherein the stent comprises a network of interconnecting struts with gaps between adjacent struts, wherein after the crimping steps the balloon extends into the gaps to enhance stent retention.

11. The method of claim 1, wherein the balloon is deflated for a period of time.

12. A method for crimping a stent onto a balloon, comprising:

sliding a stent at a first diameter over a balloon that is not inflated;

placing the stent and balloon that is not inflated in a stent crimper;

crimping the stent to a second diameter that is less than the first diameter while the balloon is not inflated;

inflating the balloon to a pressure value after crimping the stent to the second diameter;

crimping the stent to a third diameter that is less than the second diameter after inflating the balloon; and

controlling the pressure inside the balloon below the pressure value when the stent is being crimped onto the balloon.

13. The method of claim 12, further comprising reducing an inner diameter of the crimper to the outer diameter of the stent before inflating the balloon with the fluid.

14. The method of claim 12, wherein the step of controlling includes releasing the fluid inside the balloon when the pressure exceeds the pressure value so that the pressure inside the balloon does not exceed the pressure value.

15. The method of claim 14, wherein the step of releasing includes using a pressure release valve to control the fluid inside the balloon below the pressure value.

16. The method of claim 12, further comprising soaking the balloon in a solvent to soften the balloon.

17. The method of claim 16, wherein the solvent is acetone.

18. The method of claim 12, wherein after inflating the balloon and before crimping the stent to the third diameter, the balloon pressure is kept at the pressure value for a period of time.

19. The method of claim 12, wherein after crimping the stent to the third diameter, the balloon pressure is kept at the pressure value for a period of time.

20. The method of claim 12, further comprising releasing the pressure from the balloon after crimping the stent to the third diameter.

21. The method of claim 12, wherein the stent comprises a network of interconnecting struts with gaps between adjacent struts, wherein after the crimping steps the balloon extends into the gaps to enhance stent retention.