Surgical stapling apparatus with locking mechanism

• US 7,886,952 B2
• Filed: 02/07/2007
• Issued: 02/15/2011
• Est. Priority Date: 02/17/2004
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Tyco Healthcare Group LP (Medtronic Plc)
• Inventors: Marczyk, Stanislaw, Scirica, Paul A.
• Primary Examiner(s): Rada; Rinaldi I.
• Assistant Examiner(s): Weeks; Gloria R
• Application Number:
  US11/704,049
• Publication Number:
  US 20070175948A1
• Time in Patent Office: 1,469 Days
• Field of Search: 2271751-1753, 227/19
• US Class Current: 227/175.2
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 2017/07214 Stapler heads
• CPC Class Codes: A61B 2017/320052 Guides for cutting instruments

Abstract

The present disclosure provides for a surgical stapling apparatus and/or a loading unit for use with and/or supportable on a distal end of a surgical stapling apparatus. The loading unit includes a housing portion including a distal end and a proximal end, a drive assembly slidably supported within the housing portion of the loading unit, and a locking mechanism supported on the housing portion of the loading unit. The locking mechanism has a first position wherein the locking mechanism engages the drive assembly and maintains the position of the drive assembly in a ready-to-load position relative to the housing portion of the loading unit. The locking mechanism is pivotable to a second position wherein the locking mechanism disengages the drive assembly and enables the drive assembly to move relative to the housing portion.

Claims

1. A surgical instrument, comprising:

a handle assembly;

a housing at least partially positioned distally of the handle assembly, the housing including an elongate body extending therefrom; and

a loading unit removably supportable on a distal end of the housing, the loading unit including;

a housing portion including a distal end and a proximal end;

a drive assembly slidably supported within the housing portion of the loading unit; and

a locking mechanism in the form of a lever having a distal end defining a hook for selectively engaging a portion of the drive assembly, the locking mechanism having a first position wherein the hook of the locking mechanism engages a portion of the drive assembly and maintains the position of the drive assembly relative to the housing portion of the loading unit, and the locking mechanism having a second position wherein the hook of the locking mechanism is disengaged from the drive assembly and enables the drive assembly to move relative to the housing portion,

wherein the locking mechanism is configured for movement from the first position to the second position in response to a connection of the loading unit to the elongate body of the housing, whereupon during connection, the housing of the surgical instrument engages a proximal end of the lever to disengage to hook of the locking mechanism from the drive assembly.

2. The surgical apparatus of claim 1, wherein the

lever is pivotably connected to the housing portion and defines a pivot point, the distal end of the lever extending distally of the pivot point and including the hook, and the proximal end of the lever extending proximally of the pivot point.

3. The surgical apparatus of claim 2, wherein when the locking mechanism is moved from the first position to the second position, the proximal end of the lever is moved radially inward relative to a central longitudinal axis of the loading unit and the distal end of the lever is moved radially outward relative to the central longitudinal axis of the loading unit.

4. The surgical apparatus of claim 3, wherein the locking mechanism is moved from the first position to the second position upon a coupling of the loading unit to a distal end of the elongate body.

5. The surgical apparatus of claim 4, wherein the loading unit and the elongate body are configured for twisting engagement with one another, and wherein the locking mechanism is moved from the first position to the second position by a twisting action of the loading unit relative to the elongate body when the proximal end of the housing portion of the loading unit is inserted in to the distal end of the elongate body.

6. The surgical apparatus of claim 5, wherein the locking mechanism further includes a biasing member operatively associated therewith, wherein the biasing member biases the lever to the first position.

7. The surgical apparatus of claim 6, wherein when the locking mechanism is in the first position, the proximal end of the lever extends radially beyond an outer surface of the housing portion.

8. The surgical apparatus of claim 7, wherein the proximal end of the lever of the locking mechanism defines an angled surface to facilitate connection with the elongate body.

9. The surgical apparatus of claim 8, further comprising an elongate body extending from the housing, the elongate body including a distal end configured and dimensioned to selectively receive the proximal end of the housing portion of the loading unit.

10. The surgical apparatus of claim 1, wherein the

distal end of the lever is pivotably connected to the housing portion and the proximal end of the lever is free, the lever further including a tooth extending radially inward therefrom, wherein the tooth selectively engages an engagement surface formed on the drive assembly such that when the locking mechanism is in the first position the tooth engages the engagement surface of the drive assembly and when the locking mechanism is in the second position the tooth is disengaged from the engagement surface of the drive assembly.

11. The surgical apparatus of claim 10, wherein when the locking mechanism is moved from the first position to the second position, the lever is pivoted about the distal end thereof such that a longitudinal axis of the lever is angled with respect to a longitudinal axis of the housing portion.

12. The surgical apparatus of claim 11, wherein the locking mechanism is moved from the first position to the second position by a projection extending radially inward of the elongate body, the projection acting on a side surface of the lever as the loading unit is twisted into loaded engagement in the elongate body.

13. The surgical apparatus of claim 12, wherein when the locking mechanism is in the first position the lever is substantially axially aligned with a nub extending radially outward from the proximal end of the housing portion and when the locking mechanism is in the second position the lever is out of axial alignment with the nub of the insertion tip.

14. The surgical apparatus of claim 13, wherein the proximal end of the lever includes a nub extending toward the proximal end of the housing portion, and wherein the proximal end of the housing portion includes a recess formed in the surface thereof for receipt of the nub of the lever when the lever is in the first position.

15. The surgical apparatus of claim 10, wherein the locking mechanism further includes a biasing member operatively associated therewith, wherein the biasing member tends to maintain the lever in the first position.

16. The surgical apparatus of claim 1, wherein the surgical apparatus is a stapler.

17. The surgical apparatus of claim 1, further comprising an elongate body extending from the housing.

18. The surgical apparatus of claim 1, wherein the proximal end of the housing portion of the loading unit defines an insertion tip.

19. The surgical instrument of claim 1, wherein the loading unit extends along a longitudinal axis and further includes an end effector with an anvil and a cartridge connected such that at least one of the anvil and the cartridge is movable relative to the longitudinal axis of the end effector for repositioning the end effector between open and closed positions.

20. The surgical instrument of claim 19, wherein the cartridge includes a plurality of surgical fasteners arranged into at least two rows extending along the longitudinal axis of the loading unit.

21. A loading unit for use with a surgical stapling apparatus including a handle assembly and a housing including an elongate body at least partially positioned distally of the handle assembly, the loading unit being configured and dimensioned to be removably supportable on a distal end of the elongate body of the housing and comprising:

a housing portion including a distal end and an elongate body extending from the distal end thereof;

a drive assembly slidably supported within the housing portion of the loading unit; and

a locking mechanism in the form of a lever having a distal end defining a hook for selectively engaging a portion of the drive assembly, the locking mechanism having a first position wherein the hook engages a portion of the drive assembly and maintains the position of the drive assembly relative to the housing portion of the loading unit, and the locking mechanism having a second position wherein the hook is disengaged from the drive assembly and enables the drive assembly to move relative to the housing portion,

wherein the locking mechanism is configured for movement from the first position to the second position in response to a connection of the loading unit to the elongate body of the housing, whereupon during connection, the housing of the surgical instrument engages a proximal end of the lever to disengage to hook from the drive assembly.

22. The loading unit of claim 21, wherein the lever is pivotably connected to the housing portion and defines a pivot point, the distal end of the lever extending distally of the pivot point and including the hook, and the proximal end of the lever extending proximally of the pivot point.

23. The loading unit of claim 21, wherein when the locking mechanism is moved from the first position to the second position, the proximal end of the lever is moved radially inward relative to a central longitudinal axis of the loading unit and the distal end of the lever is moved radially outward relative to the central longitudinal axis of the loading unit.

24. The loading unit of claim 23, wherein the locking mechanism is moved from the first position to the second position upon a coupling of the elongate body of the loading unit to a free end of the elongate body of the surgical stapling apparatus.

25. The loading unit of claim 24, wherein the elongate body of the loading unit and the elongate body of the surgical stapling apparatus are configured for twisting engagement with one another, and wherein the locking mechanism is moved from the first position to the second position by a twisting action of the loading unit relative to the elongate body of the surgical stapling apparatus when the elongate body of the loading unit is inserted in to the free end of the elongate body of the surgical stapling apparatus.

26. The loading unit of claim 25, wherein the locking mechanism further includes a biasing member operatively associated therewith, wherein the biasing member biases the lever to the first position.

27. The loading unit of claim 26, wherein when the locking mechanism is in the first position, the proximal end of the lever extends radially beyond an outer surface of the housing portion.

28. The loading unit of claim 27, wherein the proximal end of the lever of the locking mechanism defines an angled surface to facilitate connection with the elongate body of the loading unit.

29. The loading unit of claim 21, wherein the locking mechanism includes:

a lever having a distal end pivotably connected to the housing portion and a free proximal end; and

a tooth extending radially inward from the lever, wherein the tooth selectively engages an engagement surface formed on the drive assembly such that when the locking mechanism is in the first position the tooth engages the engagement surface of the drive assembly and when the locking mechanism is in the second position the tooth is disengaged from the engagement surface of the drive assembly.

30. The loading unit of claim 29, wherein when the locking mechanism is moved from the first position to the second position, the lever is pivoted about the distal end thereof such that a longitudinal axis of the lever is angled with respect to a longitudinal axis of the housing portion.

31. The loading unit of claim 30, wherein the locking mechanism is moved from the first position to the second position by a projection extending radially inward of the elongate body, the projection acting on a side surface of the lever as the loading unit is twisted into loaded engagement in the elongate body.

32. The loading unit of claim 31, wherein when the locking mechanism is in the first position the lever is substantially axially aligned with a nub extending radially outward from the proximal end of the housing portion and when the locking mechanism is in the second position the lever is out of axial alignment with the nub of the proximal end of the housing portion.

33. The loading unit of claim 32, wherein the proximal end of the lever includes a nub extending toward the proximal end of the housing portion, and wherein the insertion tip includes a recess formed in the surface thereof for receipt of the nub of the lever when the lever is in the first position.

34. The loading unit of claim 33, wherein the locking mechanism further includes a biasing member operatively associated therewith, wherein the biasing member tends to maintain the lever in the first position.

35. The loading unit of claim 21, wherein the proximal end of the housing portion of the loading unit defines an insertion tip.

36. The loading unit of claim 21, wherein the loading unit functions as a stapler.

37. The loading unit of claim 21, wherein the housing portion of the loading unit includes a proximal end configured for releasable support on the distal end of the elongate body of the surgical stapling apparatus.

38. The loading unit of claim 21, wherein the loading unit extends along a longitudinal axis and further includes an end effector with an anvil and a cartridge connected such that at least one of the anvil and the cartridge is movable relative to the longitudinal axis of the end effector for repositioning the end effector between open and closed positions.

39. The loading unit of claim 38, wherein the cartridge includes a plurality of surgical fasteners arranged into at least two rows extending along the longitudinal axis of the loading unit.

40. A surgical instrument comprising:

a housing including an elongate body extending therefrom;

a drive member at least partially positioned within the housing; and

a loading unit supportable on a distal end of the housing, the loading unit including;

a housing portion including a distal end and a proximal end;

a drive assembly slidably supported within the housing portion of the loading unit and connectable to the drive member of the surgical instrument; and

a locking mechanism in the form of a lever having a first end defining a hook for selectively engaging a portion of the drive assembly, the locking mechanism having a first position wherein the hook of the locking mechanism engages a portion of the drive assembly and maintains the position of the drive assembly relative to the housing portion of the loading unit, and the locking mechanism having a second position wherein the hook of the locking mechanism is disengaged from the drive assembly and enables the drive assembly to move relative to the housing portion,

wherein the locking mechanism is configured for movement from the first position to the second position in response to a connection of the loading unit to the elongate body of the housing, whereupon during connection, the housing of the surgical instrument engages a second end of the lever to disengage to hook of the locking mechanism from the drive assembly.

41. The surgical instrument of claim 40, wherein the loading unit extends along a longitudinal axis and further includes an end effector with an anvil and a cartridge connected such that at least one of the anvil and the cartridge is movable relative to the longitudinal axis of the end effector for repositioning the end effector between open and closed positions.

42. The loading unit of claim 41, wherein the cartridge includes a plurality of surgical fasteners arranged into at least two rows extending along the longitudinal axis of the loading unit.