Powered surgical instrument

• US 7,887,530 B2
• Filed: 01/31/2008
• Issued: 02/15/2011
• Est. Priority Date: 04/13/2007
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Tyco Healthcare Group LP (Medtronic Plc)
• Inventors: Racenet, David C., Ross, Adam J., Zemlok, Michael A.
• Primary Examiner(s): Johnson, III; Henry M
• Assistant Examiner(s): LIPITZ, JEFFREY BRIAN
• Application Number:
  US12/012,108
• Publication Number:
  US 20080255418A1
• Time in Patent Office: 1,111 Days
• Field of Search: 606/1, 606/25
• US Class Current: 606/1
• CPC Class Codes: A61B 17/00234 for minimally invasive surgery A61B17/0218, A61B17/0469, A61B17/12013, A61B17/1285, A61B17/29, A61B17/320016 take precedence
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 2017/00017 Electrical control of surgical instruments
• CPC Class Codes: A61B 2017/00026 Conductivity or impedance, e.g. of tissue
• CPC Class Codes: A61B 2017/00084 Temperature
• CPC Class Codes: A61B 2017/00115 with audible or visual output
• CPC Class Codes: A61B 2017/00199 with a console, e.g. a control panel with a display
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/00734 battery operated
• CPC Class Codes: A61B 2017/2905 flexible
• CPC Class Codes: A61B 2090/065 for measuring contact or contact pressure
• CPC Class Codes: A61B 90/98 using electromagnetic means, e.g. transponders

Abstract

A surgical instrument including a housing, an endoscopic portion, a drive gear, a drive motor, a shift motor and an end effector is disclosed. The endoscopic portion extends distally from the housing and defines a longitudinal axis. The drive gear is disposed at least partially within the housing and is rotatable about a drive gear axis which extends therethrough. The drive gear is selectively movable along the drive gear axis. The drive motor is disposed in mechanical cooperation with the drive gear and is configured to rotate the drive gear. The shift motor is disposed in mechanical cooperation with the drive gear and is configured to move the drive gear along the drive gear axis. The end effector is disposed adjacent a distal portion of the endoscopic portion.

Claims

1. A surgical instrument, comprising:

a housing;

an endoscopic portion extending distally from the housing and defining a longitudinal axis;

a drive gear disposed at least partially within the housing, the drive gear rotatable about a drive gear axis extending therethrough and being selectively movable along the drive gear axis;

a drive motor including a drive motor shaft extending distally therefrom, the drive motor shaft being mechanically engaged with the drive gear and being configured to rotate the drive gear;

a shift motor disposed in mechanical cooperation with the drive gear and being configured to move the drive gear along the drive gear axis;

an end effector disposed in mechanical cooperation with the drive gear and being adjacent a distal portion of the endoscopic portion; and

a shift sensor associated with the shift motor and arranged to determine the position of the drive gear;

wherein the shift motor is configured to move the drive motor along the drive gear axis, and wherein the shift sensor is arranged to determine the longitudinal position of the drive motor.

2. The surgical instrument according to claim 1, wherein the housing includes a screen for displaying information concerning the status of the surgical instrument.

3. The surgical instrument according to claim 1, further comprising at least one switch for controlling the surgical instrument.

4. The surgical instrument according to claim 1, further comprising a shift screw, the shift motor driving the shift screw.

5. The surgical instrument according to claim 4, further comprising a screw housing, the shift screw being in engagement with the screw housing for moving the screw housing longitudinally.

6. The surgical instrument according to claim 1, wherein information from the shift sensor is communicated to a screen associated with the instrument.

7. The surgical instrument according to claim 6, wherein the screen is a touch screen.

8. The surgical instrument according to claim 1, wherein the shift sensor communicates with at least one switch to start or stop the shift motor.

9. The surgical instrument according to claim 1, further comprising a position lock for engaging the drive motor in one of a plurality of positions.

10. The surgical instrument according to claim 9, wherein the shift sensor interacts with the position lock to determine the status of the shift motor.

11. The surgical instrument according to claim 10, wherein the status of the shift motor is communicated to a screen associated with the instrument.

12. The surgical instrument according to claim 1, wherein the drive gear axis and the longitudinal axis are coaxial.

13. The surgical instrument according to claim 1, wherein the drive motor shaft includes a longitudinally flat portion which is configured to allow rotational float between the drive motor shaft and the drive gear.

14. The surgical instrument according to claim 1, wherein the drive gear is selectively movable along the drive gear axis between a proximal-most position and a distal-most position, and wherein the drive motor is disposed proximally of the proximal-most position of the drive gear.

15. The surgical instrument according to claim 1, wherein the drive motor shaft is connected to the drive gear.

16. A surgical instrument, comprising:

a housing;

an endoscopic portion extending distally from the housing and defining a longitudinal axis;

a drive gear disposed at least partially within the housing, the drive gear rotatable about a drive gear axis extending therethrough and being selectively movable along the drive gear axis;

a drive motor including a drive motor shaft extending distally therefrom, the drive motor shaft being mechanically engaged with the drive gear and being configured to rotate the drive gear;

a shift motor disposed in mechanical cooperation with the drive gear and being configured to move the drive gear along the drive gear axis;

an end effector disposed in mechanical cooperation with the drive gear and being adjacent a distal portion of the endoscopic portion;

a shift sensor associated with the shift motor and arranged to determine the position of the drive gear;

a position lock for engaging the drive motor in one of a plurality of positions, wherein the position lock is configured for engaging the drive motor in one of a plurality of longitudinally spaced positions; and

a drive motor casing at least partially surrounding the drive motor, the drive motor casing including at least three slots therein, wherein each slot is matable with the position lock to maintain the drive gear in a desired longitudinal position.

17. The surgical instrument according to claim 16, wherein the housing includes a screen for displaying information concerning the status of the surgical instrument.

18. The surgical instrument according to claim 16, further comprising at least one switch for controlling the surgical instrument.

19. The surgical instrument according to claim 16, further comprising a shift screw, the shift motor driving the shift screw.

20. The surgical instrument according to claim 19, further comprising a screw housing, the shift screw being in engagement with the screw housing for moving the screw housing longitudinally.

21. The surgical instrument according to claim 16, wherein information from the shift sensor is communicated to a screen associated with the instrument.

22. The surgical instrument according to claim 21, wherein the screen is a touch screen.

23. The surgical instrument according to claim 16, wherein the shift sensor communicates with at least one switch to start or stop the shift motor.

24. The surgical instrument according to claim 16, wherein the shift sensor interacts with the position lock to determine the status of the shift motor.

25. The surgical instrument according to claim 24, wherein the status of the shift motor is communicated to a screen associated with the instrument.

26. The surgical instrument according to claim 16, wherein the drive gear axis and the longitudinal axis are coaxial.

27. The surgical instrument according to claim 16, wherein the drive motor shaft includes a longitudinally flat portion which is configured to allow rotational float between the drive motor shaft and the drive gear.

28. The surgical instrument according to claim 16, wherein the drive gear is selectively movable along the drive gear axis between a proximal-most position and a distal-most position, and wherein the drive motor is disposed proximally of the proximal-most position of the drive gear.