Capacitive sensing system for power cutting tool

• US 7,888,826 B1
• Filed: 03/24/2010
• Issued: 02/15/2011
• Est. Priority Date: 05/19/2005
• Status: Active Grant

• Current Assignee: Power Tool Institute
• Original Assignee: Power Tool Institute
• Inventors: Krauer, Jean-Pierre, Shafer, David C.
• Primary Examiner(s): RUTLAND WALLIS, MICHAEL
• Application Number:
  US12/730,921
• Time in Patent Office: 328 Days
• Field of Search: 307/326, 083/13, 700/177
• US Class Current: 307/326
• CPC Class Codes: B23D 59/001 Measuring or control devices, e.g. for automatic control of work feed pressure on band saw blade measuring in general G01; controlling in general G05
• CPC Class Codes: B26D 7/22 Safety devices specially adapted for cutting machines safety devices in general F16P
• CPC Class Codes: B27G 19/02 for circular saws
• CPC Class Codes: Y10T 83/04 Processes

Abstract

A capacitive sensing system for use with a power cutting tool of the type which has an exposed, moveable blade adjacent a work surface is disclosed. The sensing system drives an excitation voltage onto the exposed blade and monitors the current drawn from the blade, detects changes in the amplitude and phase and analyzes the characteristics of the changes to selectively trigger a reaction system.

Claims

1. A system for sensing contact between an object and a movable blade of a power cutting tool comprising:

a plate positioned adjacent to a side of the moveable blade wherein the plate is for capacitively coupling a time-varying drive signal to the movable blade;

a current sensing element coupled to the plate for generating a current sense signal indicative of the instantaneous current drawn by the movable blade; and

a processor in communication with the current sensing element for detecting a condition indicative of contact between the object and the movable blade based on variations in both an in-phase current component signal and a quadrature current component signal, wherein the in-phase current component signal and the quadrature current component signal are generated from the current sense signal.

2. The system of claim 1, further comprising a shield surrounding at least a portion of the movable blade.

3. The system of claim 1, wherein the current sensing element comprises a current sense transformer.

4. The system of claim 1, wherein the plate is parallel to the blade.

5. The system of claim 4, wherein the power cutting tool comprises an arbor on a first side of the blade, and wherein the plate is on the first side of the blade.

6. The system of claim 5, wherein the capacitance between the blade and the plate is approximately 100 pF.

7. The system of claim 1, wherein the processor is programmed to generate an in-phase voltage component signal and a quadrature voltage component signal.

8. The system of claim 1, wherein the processor is programmed to detect the condition indicative of contact between the object and the movable blade by:

filtering the in-phase current component signal and the quadrature current component signal;

A/D converting the filtered in-phase current component signal and the quadrature current component signal;

differentiating the in-phase current component signal and the quadrature current component signal;

squaring the magnitude of variations in the differentiated in-phase current component signal and the differentiated quadrature current component signal; and

comparing the square of the magnitude of the variations to a threshold to detect the condition indicative of contact between the object and the movable blade based on the current sense signal.

9. The system of claim 8, wherein the cutoff frequency of the filter matches the sampling rate of the A/D conversion.

10. The system of claim 9, further comprising glitch filtering the in-phase and quadrature current component signals prior to differentiating the in-phase and quadrature correct component signals.

11. The system of claim 10, wherein the processor is programmed to generate an in-phase voltage component signal and a quadrature voltage component signal.

12. A system for sensing contact between an object and a movable blade of power cutting tool comprising:

a plate adjacent to a side of the blade, wherein the plate is for capacitively coupling a time-varying drive signal to the movable blade;

a current sensing element coupled to the plate for generating a current sense signal indicative of the instantaneous current drawn by the movable blade;

an I/Q decomposition module in communication with the current sensing element that generates from the current sense signal an in-phase current component signal and a quadrature current component signal; and

a signal variation detection module in communication with the I/Q decomposition module that detects the condition indicative of contact between the object and the movable blade based on variations in both the in-phase current component signal and the quadrature current component signal.

13. The system of claim 12, wherein the I/Q decomposition module generates an in-phase voltage component signal and a quadrature voltage component signal.

14. A power cutting tool comprising:

a movable blade;

a table having an opening, wherein the movable blade is disposed in the opening such that a portion of the movable blade projects above the table; and

a capacitive sensing system that senses contact between an object and the movable blade comprising;

a plate adjacent to a side of the blade, wherein the plate is for capacitively coupling a time-varying drive signal to the movable blade;

a current sensing element coupled to the plate for generating a current sense signal indicative of the instantaneous current drawn by the movable blade; and

a processor in communication with the current sensing element for detecting a condition indicative of contact between the object and the movable blade based on variations in both an in-phase current component signal and a quadrature current component signal, wherein the in-phase current component signal and the quadrature current component signal are generated from the current sense signal.

15. The power cutting tool of claim 14, further comprising a shield surrounding at least a portion of the movable blade.

16. The power cutting tool of claim 15, further comprising an arbor on a first side of the blade, and wherein the plate is parallel to the blade on the first side of the blade.

17. The system of claim 16, wherein the processor is programmed to detect the condition indicative of contact between the object and the movable blade by:

filtering the in-phase current component signal and the quadrature current component signal;

A/D converting the filtered in-phase current component signal and the quadrature current component signal;

differentiating the in-phase current component signal and the quadrature current component signal to measure variations in the in-phase current component signal and the quadrature current component signal;

squaring the magnitude of variations in the differentiated in-phase current component signal and the differentiated quadrature current component signal; and

comparing the square of the magnitude of the variations to a threshold to detect the condition indicative of contact between the object and the movable blade based on the current sense signal.

18. The system of claim 17, wherein the cutoff frequency of the filter matches the sampling rate of the A/D conversion.

19. The system of claim 18, further comprising glitch filtering the in-phase and quadrature current component signals prior to differentiating the in-phase and quadrature correct component signals.

20. The system of claim 19, wherein the processor is programmed to generate an in-phase voltage component signal and a quadrature voltage component signal.