Pulsed radar level detection system using pulse dithering to eliminate inaccuracies caused by tank rattle

• US 7,889,120 B2
• Filed: 02/11/2009
• Issued: 02/15/2011
• Est. Priority Date: 02/11/2009
• Status: Active Grant

• Current Assignee: Ametek Magnetrol USA LLC (Ametek Incorporated)
• Original Assignee: Magnequench International Incorporated
• Inventors: Flasza, Michael D.
• Primary Examiner(s): Sotomayor; John B
• Application Number:
  US12/378,130
• Publication Number:
  US 20100201563A1
• Time in Patent Office: 734 Days
• Field of Search: 342/124, 342/175
• US Class Current: 342/124
• CPC Class Codes: G01F 23/284 Electromagnetic waves

Abstract

A through air level measurement instrument for use in minimizing tank rattle comprises a housing and an antenna secured to the housing. A process adaptor is associated with the antenna and the housing for securing the instrument to a closed tank with the antenna directed into an interior of the closed tank. A control in the housing generates and receives a high frequency signal using an electromagnetic radiating element proximate the antenna. The control comprises an equivalent time sampling circuit including a main oscillator driving a timing circuit controlling timing between transmitted and sample pulses. A noise generator is operatively associated with the main oscillator to randomly modulate timing of the main oscillator. The control minimizes inaccuracies caused by tank rattle.

Claims

1. A through air radar level measurement instrument for use in minimizing tank rattle comprising:

a housing;

an antenna secured to the housing;

a process adapter associated with the antenna and the housing for securing the instrument to a closed tank with the antenna directed into an interior of the closed tank; and

a control in the housing for generating or receiving a high frequency signal using an electromagnetic radiating element proximate the antenna, the control comprising an equivalent time sampling circuit including a main oscillator driving a timing circuit controlling timing between transmitted and sampled pulses, and a noise generator operatively associated with the main oscillator to randomly modulate timing of the main oscillator, wherein the control minimizes inaccuracies caused by tank rattle.

2. The through air radar level measurement instrument of claim 1 wherein the noise generator comprises a dither oscillator.

3. The through air radar level measurement instrument of claim 2 wherein the dither oscillator generates a noisy square wave.

4. The through air radar level measurement instrument of claim 3 wherein the square wave includes dither in a range of about 20% to 50%.

5. The through air radar level measurement instrument of claim 1 wherein the timing circuit comprises a delay lock loop.

6. The through air radar level measurement instrument of claim 5 wherein the delay lock loop is operatively associated with a sampling detector to perform the function of equivalent time sampling.

7. The through air radar level measurement instrument of claim 1 wherein the radiating element comprises an oscillator circuit including microstrip resonators.

8. The through air radar level measurement instrument of claim 1 wherein the antenna comprises a horn antenna.

9. The method of eliminating tank rattle inaccuracies in a through air radar level sensor comprising:

providing a housing, with an antenna secured to the housing and a process adapter associated with the antenna and the housing for securing the sensor to a closed tank with the antenna directed into an interior of the closed tank;

generating and receiving a high frequency signal using an electromagnetic radiating element proximate the antenna, comprising providing an equivalent time sampling circuit including a main oscillator driving a timing circuit controlling timing between transmitted and sampled pulses, and generating noise to the main oscillator to randomly modulate timing of the main oscillator to minimize inaccuracies caused by tank rattle.

10. The method of eliminating tank rattle inaccuracies in a through air radar level sensor of claim 9 wherein generating noise comprises providing a dither oscillator generating a noisy square wave.

11. The method of eliminating tank rattle inaccuracies in a through air radar level sensor of claim 10 wherein the square wave includes dither in a range of about 20% to 50%.

12. The method of eliminating tank rattle inaccuracies in a through air radar level sensor of claim 9 wherein the equivalent sampling circuit comprises delay lock loop and a sampling detector to perform the function of equivalent time sampling.

13. The method of eliminating tank rattle inaccuracies in a through air radar level sensor of claim 9 wherein generating and receiving a high frequency signal comprises providing dithering of transmit pulses of different cycles, while maintaining precise timing between transmit pulses and associated receive pulses in a given cycle.

14. The method of eliminating tank rattle inaccuracies in a through air radar level sensor of claim 13 wherein maintaining precise timing between transmit pulses and associated receive pulses in a given cycle comprises providing a main oscillator.

15. The method of eliminating tank rattle inaccuracies in a through air radar level sensor of claim 14 wherein providing dithering of transmit pulses of different cycles comprises providing a dither oscillator so that timing of oscillations from the main oscillator is randomized by the dither oscillator.

16. A through air radar level sensor for use in minimizing tank rattle comprising:

a housing;

an antenna secured to the housing;

a process adapter associated with the antenna and the housing for securing the instrument to a closed tank with the antenna directed into an interior of the closed tank; and

a control for generating and receiving a high frequency signal using an electromagnetic radiating element proximate the antenna, the control comprising an equivalent time sampling circuit including a main oscillator driving a timing circuit providing precise timing between transmitted and sampled pulses in a cycle, and a noise generator operatively associated with the main oscillator providing dithering of transmit pulses of different cycles to minimize inaccuracies caused by tank rattle.

17. The through air radar level sensor of claim 16 wherein the noise generator comprises a dither oscillator generates a noisy square wave.

18. The through air radar level sensor of claim 17 wherein the square wave includes dither in a range of about 20% to 50%.

19. The through air radar level sensor of claim 16 wherein the timing circuit comprises a delay lock loop is operatively associated with a sampling detector to perform the function of equivalent time sampling.

20. The through air radar level sensor of claim 16 wherein the radiating element comprises an oscillator circuit including micro strip resonators.