Print head with uniform loading

• US 7,893,952 B2
• Filed: 06/11/2009
• Issued: 02/22/2011
• Est. Priority Date: 06/13/2008
• Status: Active Grant

• Current Assignee: Brady Worldwide Incorporated (Brady Corporation)
• Original Assignee: Brady Worldwide Incorporated (Brady Corporation)
• Inventors: Schanke, Robert L., Bandholz, Brent A., Godfrey, Robert J.
• Primary Examiner(s): TRAN, HUAN HUU
• Application Number:
  US12/482,806
• Publication Number:
  US 20090309947A1
• Time in Patent Office: 621 Days
• Field of Search: 347/197, 347/198, 400/120.16, 400/120.17
• US Class Current: 347/197
• CPC Class Codes: B41J 11/04 Roller platens
• CPC Class Codes: B41J 15/042 for loading rolled-up continuous copy material into printers, e.g. for replacing a used-up paper roll; Point-of-sale printers with openable casings allowing access to the rolled-up continuous copy material
• CPC Class Codes: B41J 2/325 by selective transfer of ink from ink carrier, e.g. from ink ribbon or sheet
• CPC Class Codes: B41J 2202/31 Thermal printer with head or platen movable
• CPC Class Codes: B41J 29/02 Framework

Abstract

An improved print head assembly is disclosed that provides even pressure over the width of a print face across a platen roller. Accordingly, the print head assembly can perform edge-justified printing operations without portions of the print being faint or skewing due to uneven pressure across the print head.

Claims

1. A print head assembly for a printer providing uniform pressure over a print face, the print head assembly comprising:

a frame having a pair of opposite-facing side walls;

a platen roller rotatably mounted between the side walls of the frame about an axis of rotation;

a print head having a print face extending between ends of the print head, the print head being pivotally movable relative to the frame about a pivot axis parallel to the axis of rotation of the platen roller; and

at least one biasing member located between the frame and the print head, the at least one biasing member urging the print head towards the pivot axis with a first force and also urging the print face towards the platen roller with a second force, the first force being greater than the second force such that the first force maintains the pivot axis of the print head and the second force applies a uniform pressure over a width of the print face.

2. The print head assembly of claim 1, wherein the frame comprises an upper print frame and a lower print frame, the upper print frame including a bracket that is rigidly connected to the upper print frame and that is movably coupled to the print head.

3. The print head assembly of claim 2, wherein the bracket is moveably coupled to the print head via a tab that extends horizontally from the front of the bracket towards the back of the bracket to prevent the print head from rotating away from the bracket.

4. The print head assembly of claim 2, wherein the bracket is moveably coupled to the print head via a post on one of the print head and the bracket extending through a hole on the other of the print head and the bracket, the post having a retaining cap that prevents the print head and the bracket from separating.

5. The print head assembly of claim 2, further comprising a pivot that rotatably connects the upper print frame to the lower print frame and further comprising a latch opposite the pivot to retain the upper print frame and the lower print frame in a closed position, thereby keeping the print face against the platen roller and retaining a locating pivot shaft of the print head in the locating slot of the lower print frame.

6. The print head assembly of claim 5, wherein the pivot is a hinge.

7. The print head assembly of claim 1, wherein the print head is a thermal print head and at least a portion of the print head is a heat sink.

8. The print head assembly of claim 7, wherein the thermal print head prints labels.

9. The print head assembly of claim 1, wherein the at least one biasing member includes:

at least one biasing member proximal each end of the print head to urge the print head towards the pivot axis with the first force; and

at least one biasing member proximal the print face to urge the print face towards the platen roller with the second force.

10. The print head assembly of claim 9, wherein the at least one biasing member proximate the pair of ends of the print head are configured to provide a greater biasing force than the at least one biasing member proximate the print face such that the pivot axis of the print head is maintained and the print head does not skew during an edge-justified printing operation.

11. The print head assembly of claim 1, wherein the at least one biasing member is a spring.

12. The print head assembly of claim 1, wherein the at least one biasing member is a plurality of biasing members that are symmetrical about a plane extending though the print head in the direction of printing.

13. A print head assembly for a printer providing uniform pressure over a print face, the print head assembly comprising:

an upper print frame and a lower print frame, the lower print frame having a pair of opposite-facing side walls with a platen roller extending therebetween and a pair of locating slots formed therein;

a print head movably coupled to the upper print frame, the print head having an upper face facing the upper print frame, a locating pivot shaft proximate one end of the print head, and a print face proximate an other end of the print head;

a plurality of biasing members located between the upper print frame and the upper face of the print head including at least a first biasing member proximate the locating pivot shaft and at least a second biasing member proximate the print face, each of the at least one first biasing member being further from a centerline of the print head along a direction of printing than the at least one second biasing member proximate the printing face;

wherein, when the upper print frame and the lower print frame are coupled together, the at least one first biasing member proximate the locating pivot shaft urges the locating pivot shaft into the pair of locating slots such that the print head assembly can pivot about the locating pivot shaft while the at least one second biasing member proximate the print face provides uniform pressure across the print face over the length of the platen roller without skewing of the print head.

14. The print head assembly of claim 13, wherein the at least one first biasing member includes two biasing members.

15. The print head assembly of claim 13, wherein the at least one second biasing member includes two biasing members.