Color correction for wafer level white LEDs
First Claim
1. A method for fabricating a plurality light emitting diode (LED) chips, comprising:
- providing a plurality of LEDs;
forming a plurality of spacers each of which is on at least one of said LEDs;
coating said LEDs with a conversion material, each of said spacers reducing the amount of conversion material over its one of said LEDs such that each of said plurality of LED chips emits a wavelength of light in response to an electrical signal, said wavelength being within a standard deviation of a target wavelength.
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Accused Products
Abstract
A method for fabricating a plurality of LED chips comprises providing a plurality of LEDs and forming a plurality of spacers each of which is on at least one of the LEDs. Coating the LEDs with a conversion material, each of the spacers reducing the amount of conversion material over its one of the LEDs. This reduction causes the plurality of LED chips to emit a wavelength of light in response to an electrical signal that is within a standard deviation of a target wavelength. LEDs, LED chips and LED chip wafers are fabricated using the method according to the present invention. One embodiment of an LED chip wafer according to the present invention comprises a plurality of LEDs on a wafer and a plurality of a spacers, each of which is on a respective one of the LEDs. A conversion material at least partially covers the LEDs and spacers, with at least some light from the LEDs passing through the conversion material and is converted. The spacers cause the LED chips to emit light having a wavelength within a standard deviation compared to the similar LED chips without the spacers where at least some of the LED chips emit light a wavelength of light outside the standard deviation.
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Citations
40 Claims
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1. A method for fabricating a plurality light emitting diode (LED) chips, comprising:
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providing a plurality of LEDs; forming a plurality of spacers each of which is on at least one of said LEDs; coating said LEDs with a conversion material, each of said spacers reducing the amount of conversion material over its one of said LEDs such that each of said plurality of LED chips emits a wavelength of light in response to an electrical signal, said wavelength being within a standard deviation of a target wavelength. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14, 15, 16)
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17. A light emitting diode (LED) chip wafer, comprising:
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a plurality of LEDs on a wafer; a plurality of a spacers, each of with is on a least one of said LEDs; and a conversion material at least partially covering said LEDs and spacers, with at least some light from said LEDs passing through said conversion material and is converted, wherein said spacers cause said LED chips to emit light having a wavelength within a standard deviation compared to the similar LED chips without said spacers where at least some LED chips emit light having a wavelength outside said standard deviation. - View Dependent Claims (18, 19, 20, 21, 22, 23, 24, 25, 26)
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27. An light emitting diode (LED) chip, comprising:
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an LED; a spacer on said LED; and a phosphor coating on said spacer and at least partially covering said LED so that at least some of the light emitted by said LED is converted by said phosphor, said spacer being transparent to light from said LED having a volume that consumes space that would otherwise be occupied by said conversion material, said spacer reducing the amount of phosphor coating over said LED so that said LED chip emits light at a desired wavelength. - View Dependent Claims (28, 29, 30, 31, 32, 33)
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34. A light emitting diode (LED) package comprising:
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an LED chip comprising an LED with a contact and a spacer, wherein said spacer is transparent to light from said LED; a conversion coating at least partially covering said LED and spacer, said spacer having a volume that reduces the amount of phosphor coating over said LED so that said LED chip emits light at a desired wavelength; a package lead in electrical connection with said contact; and encapsulation surrounding said LED chip and electrical connections. - View Dependent Claims (35, 36, 37, 38, 39, 40)
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Specification