Supply architecture for inductive loads

• US 7,898,229 B2
• Filed: 09/04/2009
• Issued: 03/01/2011
• Est. Priority Date: 12/28/2005
• Status: Active Grant

• Current Assignee: FlyBack Energy, Inc.
• Original Assignee: FlyBack Energy, Inc.
• Inventors: Smith, Phillip N, Babcock, David J, Babcock, Paul M
• Primary Examiner(s): Nguyen; Matthew V
• Application Number:
  US12/554,546
• Publication Number:
  US 20100060246A1
• Time in Patent Office: 543 Days
• Field of Search: 323/222, 323/223, 323/225, 323/268, 323/271, 318/254.1, 318/400.01, 318/400.21, 318/400.22, 318/434, 318/821, 318/825
• US Class Current: 323/225
• CPC Class Codes: H02P 7/281 the DC motor being operated in four quadrants

Abstract

Apparatus and associated systems and methods may relate to a process for supplying unidirectional current to a load, controlling a reverse electromotive force (REMF), capturing inductive energy from the load, and supplying the captured inductive energy to the load. In an illustrative example, an operating cycle may include a sequence of operations. First, inductive energy captured from the load on a previous cycle may be supplied to the load. Second, energy may be supplied to the load from an external power source. Third, a REMF voltage may be substantially controlled upon disconnecting the power source from the load. Fourth, the load current may be brought to zero by capturing the inductive energy for use on a subsequent cycle. In some embodiments, a single power stage may supply a DC inductive load, or a pair of power stages may be operated to supply bidirectional current to an AC load.

Claims

1. A method of controlling energy transfer energy from an energy supply to a load, the method comprising:

connecting an input node to an output node to transfer energy from a source connected to the input node to a magnetic field that is associated with an output current flowing from the output node to a load, the connection being made during a portion of an operating cycle;

disconnecting the input node from the output node during a remainder of the operating cycle;

controlling a reverse electromotive force (REMF) voltage associated with the magnetic field by providing a path for the output current to flow when the output node is disconnected from the input node, wherein controlling a REMF voltage comprises providing a path for the output current to flow through a voltage limiting circuit;

collecting a portion of the energy stored in the magnetic field during the operating cycle in an energy storage element; and

supplying the collected energy to the load in a subsequent operating cycle.

2. The method of claim 1, wherein collecting a portion of the energy stored in the magnetic field comprises providing a path for the output current to flow through a capacitance.

3. The method of claim 2, wherein supplying the collected energy to the load in a subsequent operating cycle comprises transferring the collected energy from the capacitance to a magnetic field that is associated with the output current flowing from the output node to the load.

4. The method of claim 2, further comprising adjusting the capacitance to cause the output current to fall to substantially zero during the operating cycle.

5. The method of claim 1, wherein collecting a portion of the energy stored in the magnetic field comprises causing the output current to fall to substantially zero during the operating cycle.

6. The method of claim 1, wherein the output current flows in only one direction with respect to the output node.

7. The method of claim 1, further comprising rectifying an alternating current signal to supply energy to the source.

8. The method of claim 1, wherein the source comprises a unipolar voltage source.

9. The method of claim 1, wherein a duration of each operating cycle is between about 10 and about 20 milliseconds.

10. The method of claim 1, wherein a duration of each operating cycle is between about 1 and about 30 milliseconds.

11. The method of claim 1, wherein a duration of each operating cycle is between about 50 and about 1000 microseconds.

12. The method of claim 1, wherein a duration of each operating cycle is less than 60 microseconds.