Plunge router and kit
First Claim
Patent Images
1. A kit comprising:
- a fixed router base;
a plunge router base separate from the fixed router base;
a motor assembly interchangeably supported by the fixed router base and the plunge router base, the motor assembly including a motor for driving a tool element and a motor housing supporting the motor; and
a depth adjustment mechanism including a depth adjustment shaft at least partially supported by the motor assembly and a depth stop rod supported by the plunge router base;
wherein the depth adjustment shaft cooperates with the fixed router base when the motor assembly is supported by the fixed router base to adjust a depth of cut of the tool element relative to the fixed router base, and wherein the depth adjustment shaft cooperates with the plunge router base when the motor assembly is supported by the plunge router base to adjust a position of the depth stop rod relative to the plunge router base in response to rotation of the depth adjustment shaft.
1 Assignment
0 Petitions
Accused Products
Abstract
A plunge router and kit are provided. In some aspects, a kit includes a first router base, a second router base, a motor assembly, and a depth adjustment mechanism at least partially supported by the motor assembly. The motor assembly is interchangeably supported by the first and second router bases. The depth adjustment mechanism adjusts a depth of cut of a tool element relative to the router base on which it is supported. The motor assembly may also be inserted into and supported by the first and second router bases along a substantially linear path. In other aspects, a depth of cut of a plunge router is finely adjustable. The depth of cut may also be coarsely adjustable.
194 Citations
19 Claims
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1. A kit comprising:
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a fixed router base; a plunge router base separate from the fixed router base; a motor assembly interchangeably supported by the fixed router base and the plunge router base, the motor assembly including a motor for driving a tool element and a motor housing supporting the motor; and a depth adjustment mechanism including a depth adjustment shaft at least partially supported by the motor assembly and a depth stop rod supported by the plunge router base; wherein the depth adjustment shaft cooperates with the fixed router base when the motor assembly is supported by the fixed router base to adjust a depth of cut of the tool element relative to the fixed router base, and wherein the depth adjustment shaft cooperates with the plunge router base when the motor assembly is supported by the plunge router base to adjust a position of the depth stop rod relative to the plunge router base in response to rotation of the depth adjustment shaft. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9)
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10. A kit comprising:
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a first router base; a second router base separate from the first router base; a motor assembly interchangeably supported by the first router base and the second router base, the motor assembly including a motor for driving a tool element and a motor housing supporting the motor; and a depth adjustment mechanism at least partially supported by the motor assembly; wherein the depth adjustment mechanism cooperates with the first router base when the motor assembly is supported by the first router base to adjust a depth of cut of the tool element relative to the first router base and cooperates with the second router base when the motor assembly is supported by the second router base to adjust a depth of cut of the tool element relative to the second router base; wherein at least one of the first and second router bases is a plunge router base, wherein the depth adjustment mechanism includes a depth stop rod having a plurality of teeth; an actuator movable to finely adjust the depth stop rod relative to the plunge router base to finely adjust the depth of cut of the tool element; a depth adjustment shaft having a first end and a second end, the first end being coupled to the actuator; a first gear having an inner surface engageable with the second end of the depth adjustment shaft, and an outer surface having a plurality of teeth; a second gear including a plurality of teeth engaging the teeth of the first gear, and at least one thread engaging at least a portion of the teeth of the depth stop rod; a bracket supporting the second gear, the bracket and the second gear being movable between a first position, in which the thread on the second gear engages the teeth of the depth stop rod, and a second position, in which the thread on the second gear does not engage the teeth of the depth stop rod; and a biasing member biasing the bracket and the second gear toward the first position.
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11. A plunge router comprising:
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a base; a motor assembly supported by the base, the motor assembly including a motor for driving a tool element and a motor housing for supporting the motor; a depth adjustment mechanism supported by at least one of the base and the motor assembly, the depth adjustment mechanism including a depth stop rod having a plurality of teeth; an actuator movable to finely adjust the depth stop rod along a linear path, relative to the base, to finely adjust the depth of cut of the tool element; a depth adjustment shaft having a first end and a second end, the first end being coupled to the actuator; a first gear having an inner surface engageable with the second end of the depth adjustment shaft, and an outer surface having a plurality of teeth; a second gear including a plurality of teeth engaging the teeth of the first gear, and at least one thread engaging at least a portion of the teeth of the depth stop rod; a bracket supporting the second gear, the bracket and the second gear being movable between a first position, in which the thread on the second gear engages the teeth of the depth stop rod, and a second position, in which the thread on the second gear does not engage the teeth of the depth stop rod; and a biasing member biasing the bracket and the second gear toward the first position. - View Dependent Claims (12, 13, 14, 15, 16, 17, 18, 19)
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Specification