Enhanced turbine airfoil cooling

• US 7,901,180 B2
• Filed: 05/07/2007
• Issued: 03/08/2011
• Est. Priority Date: 05/07/2007
• Status: Active Grant

• Current Assignee: Rtx Corporation
• Original Assignee: United Technologies Corporation (Raytheon Technologies Corporation d/b/a RTX)
• Inventors: Pallos, Kevin J., Greenberg, Michael D., Herbst, Eric, Abdel-Messeh, William, Trindade, Ricardo, Frost, Aaron T., Lopes, Jose A., Lutz, Andrew J., Duke, Douglas E., Sawyer, Kenneth J.
• Primary Examiner(s): Kershteyn; Igor
• Application Number:
  US11/800,597
• Publication Number:
  US 20080279695A1
• Time in Patent Office: 1,401 Days
• Field of Search: 415/115, 415/116, 415/173.1, 415/173.4, 416/1, 416/95, 416/97.R, 416/179, 416/181
• US Class Current: 416/1
• CPC Class Codes: F01D 5/187 Convection cooling
• CPC Class Codes: F01D 5/225 by shrouding
• CPC Class Codes: F05D 2250/25 helical
• CPC Class Codes: F05D 2260/2212 by creating turbulence vortex generators, turbulators or the like for mixing F05D2240/127
• CPC Class Codes: Y10T 29/49341 with cooling passage

Abstract

The ends of cooling air passages in turbine blades and/or vanes of a gas turbine engine are provided with turbulation promoters to enhance the cooling of such structures as inner and outer shrouds and the like to accommodate thermal loads thereon.

Claims

1. A turbine airfoil for a gas turbine engine said turbine airfoil having an end and including a plurality of generally radially extending cooling passages therein, at least one of said cooling passages terminating at said end of said airfoil and including turbulence promoters therewithin, said turbulence promoters extending substantially completely to said end of said airfoil and wherein said end includes an outer shroud and said at least one of said cooling passages and said turbulence promoters terminates at an outer surface of said shroud.

2. The turbine airfoil of claim 1 wherein said airfoil comprises a blade.

3. The turbine airfoil of claim 1 wherein said airfoil comprises a vane.

4. The turbine airfoil of claim 1 wherein said at least one cooling passage is defined by a wall, said turbulence promoters comprising a plurality of axially spaced lands extending inwardly toward the center of said passage from said wall.

5. The turbine airfoil of claim 4 wherein each of said lands is generally annular.

6. The turbine airfoil of claim 5 wherein each of said generally annular lands circumscribe an arc of slightly less than 180 degrees.

7. The turbine airfoil of claim 1 wherein said at least one cooling passage is bounded by a wall and said turbulence promoters comprise a plurality of axially spaced annular recesses disposed in said wall.

8. The turbine airfoil of claim 1 wherein said at least one cooling passage is defined by a wall, said turbulence promoters comprising a plurality of axially spaced recesses in said wall.

9. The turbine airfoil of claim 8 wherein said recesses are helical.

10. The turbine blade of claim 1 wherein said shroud includes a knife edge seal extending longitudinally in the direction of blade rotation, said knife edge seal including a base portion along which said knife edge seal attaches to a radially outer, major surface of said shroud, said at least one cooling passage extending through said base portion of said knife edge seal and terminating at an outer surface thereof.

11. The turbine blade of claim 1 wherein said at least one cooling passage is bounded by a wall, and said turbulence promoters comprise a plurality of radially spaced lands extending inwardly, toward the center of said passage from said wall.

12. The turbine blade of claim 11 wherein said lands are disposed along the interior of said cooling passage in a generally helical arrangement.

13. The turbine blade of claim 11 wherein each of said lands is generally annular.

14. The turbine blade of claim 13 wherein each of said generally annular lands circumscribes an arc of slightly less than 180 degrees.

15. A turbine blade comprising an airfoil portion terminating at a radially outer portion thereof at a tip shroud, said airfoil portion including at least one radially extending cooling passage, terminating at an outer surface of said tip shroud, said at least one radially extending cooling passage including turbulence promoters distributed along at least a portion of the length of said at least one passage and to said termination of said end thereof at said tip shroud.

16. The turbine blade of claim 15 wherein said tip shroud includes a knife edge seal thereon having a base portion at which said knife edge seal attaches to a radially outer, major surface of said shroud, said at least one cooling passage extending through said base portion of said knife edge seal.

17. The turbine blade of claim 15 wherein said airfoil portion includes additional, radially extending cooling passages terminating at a radially outer major surface of said tip shroud.

18. The turbine blade of claim 15 wherein said turbulence promoters comprise a plurality of radially spaced lands extending inwardly, toward the center of said passage, from a sidewall thereof.

19. The turbine blade of claim 18 wherein said lands are generally annular in shape.

20. The turbine blade of claim 19 wherein at least a portion of said annular lands subscribe an arc of slightly less than 180 degrees.

21. The turbine blade of claim 15 wherein said turbulence promoters are distributed along substantially along the entire length of said radially extending cooling passage.

22. The turbine blade of claim 15 wherein said turbulence promoters are distributed along the interior of said at least one cooling passage in a generally helical distribution.

23. A method of enhancing the internal convective cooling of an end portion of a turbine airfoil having a tip shroud and at least one internal cooling passage which terminates at said end portion of said turbine airfoil and said tip shroud and is provided with turbulence promoters therewithin along a medial portion to a tip portion thereof, said method comprising the steps of:

determining the location of the radially endmost of said turbulence promoters and said tip shroud;

inserting a cutting tool into said at least one passage from end portion of said airfoil and said tip shroud and

machining turbulence promoters into said at least one passage from said termination of said cooling passage to said radially endmost turbulence promoter.

24. The method of claim 23 wherein said machining of said turbulence promoters and said tip shroud comprises electrochemical machining.

25. The method of claim 23 wherein said shroud comprises a radially outer shroud and said at least one cooling passage terminates at a radial outer major surface of said radially outer shroud.

26. The method of claim 23 wherein said turbulence promoters machined in said at least one cooling passage comprise a plurality of radially spaced annular recesses.

27. The method of claim 26 wherein said radially spaced recesses are separated by generally annular lands.

28. The method of claim 27 wherein said generally annular lands circumscribe arcs of slightly less than 180°

.

29. The method of claim 23 wherein said machining of said turbulence promoters comprises forming helical lands in said passage.