Internally located return electrode electrosurgical apparatus, system and method

• US 7,901,403 B2
• Filed: 03/02/2007
• Issued: 03/08/2011
• Est. Priority Date: 03/02/2006
• Status: Expired due to Fees

• Current Assignee: ArthroCare Corporation (Smith & Nephew PLC)
• Original Assignee: ArthroCare Corporation (Smith & Nephew PLC)
• Inventors: Morrison, George, Woloszko, Jean, Jenkins, Thomas
• Primary Examiner(s): Dvorak; Linda C
• Assistant Examiner(s): DELLA, JAYMI E
• Application Number:
  US11/681,594
• Publication Number:
  US 20070208335A1
• Time in Patent Office: 1,467 Days
• Field of Search: 606/46, 606 48- 50
• US Class Current: 606/48
• CPC Class Codes: A61B 18/148 having a short, rigid shaft for accessing the inner body transcutaneously, e.g. for neurosurgery or arthroscopy
• CPC Class Codes: A61B 2018/00053 Mechanical features of the instrument of device
• CPC Class Codes: A61B 2018/0044 Spinal cord
• CPC Class Codes: A61B 2018/00583 Coblation, i.e. ablation using a cold plasma
• CPC Class Codes: A61B 2018/1472 for use with liquid electrolyte, e.g. virtual electrodes
• CPC Class Codes: A61B 2218/002 Irrigation
• CPC Class Codes: A61B 2218/007 Aspiration
• CPC Class Codes: A61B 2218/008 for smoke evacuation

Abstract

A bipolar, plasma-generating electrosurgical apparatus and system wherein the return electrode is enclosed within an electrosurgical shaft, and the active electrode is located on the outside surface of the shaft such that in treating the tissue, the tissue is exposed to plasma generated on the active electrode, but is minimally exposed to electric fields generated between the active and return electrodes. Due to the configuration of the electrodes, electric fields generated between the electrodes are directed away from the target tissue and inwardly towards the return electrode within the shaft, thereby electrical stimulation of neuromuscular structures in the tissue by the electric fields is minimized.

Claims

1. An electrosurgical apparatus comprising:

a shaft having a proximal end portion and a distal end portion;

an active electrode disposed on a surface of the distal end portion of the shaft;

a return electrode disposed within the distal end portion of the shaft;

wherein the shaft comprises a conductive cap disposed at a distal end of the shaft and in electrical communication with the return electrode and wherein the conductive cap is spaced sufficiently from the active electrode to minimize generation of an electric arc between the active electrode and the conductive cap;

wherein the shaft comprises an insulating member positioned on the distal end portion of the shaft and preventing direct electrical contact between the active and return electrodes;

electrical conductors adapted for applying a radio-frequency voltage difference across the active and return electrodes,

wherein the active electrode and return electrode define a chamber within the distal end portion of the shaft such that the chamber is between the active electrode and the return electrode, the chamber allowing for electrical communication therein between the active electrode and the return electrode in the presence of an electrically conductive fluid; and

wherein the shaft comprises an aspiration lumen having a plurality of inlet apertures formed along a selected length of the shaft.

2. The electrosurgical apparatus of claim 1 wherein the selected length is between about one centimeter and about five centimeters.

3. The electrosurgical apparatus of claim 1 wherein the selected length is between about two centimeters and about three centimeters.

4. The electrosurgical apparatus of claim 1 wherein the selected length of the shaft comprises a first portion for insertion within a target tissue structure and a second portion for venting outside of the target tissue structure.

5. The electrosurgical apparatus of claim 4 wherein the target tissue structure comprises an intervertebral disc.

6. The electrosurgical apparatus of claim 4 wherein the collective area of the apertures in the second portion of the selected length is at least equal to a cross sectional area of the aspiration lumen.

7. The electrosurgical apparatus of claim 1 wherein the aspiration lumen is in communication with a suction source.

8. The electrosurgical apparatus of claim 1 wherein the aspiration lumen and the plurality of apertures are adapted to allow fluid to flow away from the target tissue through one or more of the apertures without requiring a suction source.

9. The electrosurgical apparatus of claim 1 wherein the inlet apertures are substantially evenly spaced along the selected length of the shaft.

10. The electrosurgical apparatus of claim 1 wherein the inlet apertures are spaced along the circumference of the shaft.

11. The electrosurgical apparatus of claim 1 wherein the active electrode comprises a screen section having a plurality of apertures formed therein.

12. The electrosurgical apparatus of claim 11 wherein the active electrode comprises a distal assembly loop for interfacing with the distal end portion of the shaft.

13. The electrosurgical apparatus of claim 11 wherein the active electrode is brazed onto the distal end portion of the shaft.

14. The electrosurgical apparatus of claim 1 wherein the insulating member comprises a plurality of apertures formed therein.

15. An electrosurgical instrument for treating tissue within a body, comprising:

a shaft having a proximal end portion and a distal end portion;

an active electrode comprising a tissue-contacting surface on the distal end portion of the shaft;

a return electrode recessed within the shaft; and

wherein the shaft comprises a conductive cap disposed at a distal end of the shaft and in electrical communication with the return electrode and wherein the conductive cap is spaced sufficiently from the active electrode to minimize generation of an electric arc between the active electrode and the conductive cap;

wherein the shaft comprises an insulator separating the active electrode and the return electrode, wherein the tissue-contacting surface is adapted for generating plasma upon application of a radio frequency voltage across the active and return electrode in the presence of an electrically conducting fluid; and

wherein the shaft comprises an aspiration lumen having a plurality of inlet apertures formed along a selected length of the shaft, wherein the selected length of the shaft comprises a first portion for insertion within a target tissue structure and a second portion for venting outside of the target tissue structure.

16. The electrosurgical instrument of claim 15 wherein the selected length is between about one centimeter and about five centimeters.

17. A system for performing an electrosurgical procedure on a target tissue within a body structure using plasma, the system comprising:

an electrosurgical instrument comprising a shaft;

an electrically conductive fluid supply having a discharge port on a distal end portion the shaft; and

a radio-frequency voltage supply connected to the electrosurgical instrument, wherein the electrosurgical instrument further comprises;

an active electrode on the distal end portion;

a return electrode recessed within the shaft;

wherein the shaft comprises an electrical insulator separating the active and return electrode;

wherein the shaft comprises a conductive cap disposed at a distal end of the shaft and in electrical communication with the return electrode and wherein the conductive cap is spaced sufficiently from the active electrode to minimize generation of an electric arc between the active electrode and the conductive cap; and

wherein the shaft comprises an aspiration lumen having a plurality of inlet apertures formed along a selected length of the shaft, wherein the selected length of the shaft comprises a first portion for insertion within a target tissue structure and a second portion for venting outside of the target tissue structure.

18. The electrosurgical apparatus of claim 17 wherein the active electrode comprises a screen section having a plurality of apertures formed therein.

19. The electrosurgical apparatus of claim 17 wherein the active electrode comprises a distal assembly loop for interfacing with the distal end portion of the shaft.