System to measure series-connected cell voltages using a flying capacitor

• US 7,902,830 B2
• Filed: 05/04/2007
• Issued: 03/08/2011
• Est. Priority Date: 05/04/2006
• Status: Expired due to Fees

• Current Assignee: EnerDel, Inc. (Ener1, Inc.)
• Original Assignee: EnerDel, Inc. (Ener1, Inc.)
• Inventors: Hartzog, Chad
• Primary Examiner(s): Tso; Edward
• Assistant Examiner(s): PIGGUSH, AARON C
• Application Number:
  US11/744,444
• Publication Number:
  US 20080272791A1
• Time in Patent Office: 1,404 Days
• Field of Search: 324/426, 324/434, 320/136, 320/166
• US Class Current: 324/434
• CPC Class Codes: G01R 31/3648 comprising digital calculation means, e.g. for performing an algorithm
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery

Abstract

A system for measuring voltage of individual cells connected in series includes a single flying capacitor. The capacitor stores the charge of one of the cells such that an analog-to-digital converter (ADC) connected to the capacitor may process an accurate representation of the voltage of the cell being measured. A plurality of MOSFET-based switches electrically connects and disconnects the cells and the capacitor. A controller is in communication with the ADC and the switches for sequencing the switches and recording the voltage measurements of each cell.

Claims

1. A system for measuring voltage of individual cells in a plurality of cells connected in series, said system comprising:

a plurality of cell switches for electrical connection to the plurality of cells wherein each cell switch includes a first side and a second side with said first side of each cell switch electrically connectable to a positive terminal one of the cells;

a first bus electrically connected to said second side of every other cell switch;

a second bus electrically connected to said second side of each cell switch not connected to said first bus;

a first bus positive switch having a first side and a second side wherein said first side is electrically connected to said first bus;

a second bus positive switch having a first side and a second side wherein said first side is electrically connected to said second bus;

a first bus negative switch having a first side and a second side wherein said first side is electrically connected to said first bus;

a second bus negative switch having a first side and a second side wherein said first side is electrically connected to said second bus;

a capacitor for storing a charge of at least one of the cells wherein said capacitor includes a positive terminal electrically connected to said second sides of said first bus positive switch and said second bus positive switch and a negative terminal electrically connected to said second sides of said first bus negative switch and said second bus negative switch; and

an amplifier for amplifying the charge stored on said capacitor wherein said amplifier includes an inverting input electrically connected to said negative terminal of said capacitor, a non-inverting input electrically connected to said positive terminal of said capacitor, and an output;

a ground switch having a first side and a second side wherein said first side is electrically connected to said negative terminal of said capacitor and said second side is electrically connected to ground wherein when the capacitor has a charge stored thereon, the cell switches, bus switches, ground switch and capacitor are configured to provide the charge on the capacitor to the amplifier and then to discharge the capacitor to ground; and

a controller for using the output of the amplifier to measure the voltage of individual cells and to detect a disconnected cell or open circuit within the system.

2. A system as set forth in claim 1 further comprising an analog-to-digital converter (ADC) electrically connected to said output of said amplifier for converting an analog signal supplied by said amplifier into digital data.

3. A system as set forth in claim 2 further comprising a controller in communication with said ADC for receiving the digital data from said ADC.

4. A system as set forth in claim 3 wherein said controller is in communication with said switches for controlling the operation of said switches.

5. A system as set forth in claim 3 wherein said ADC is integrated with said controller.

6. A system as set forth in claim 3 further comprising a multiplexer electrically connected between said amplifier and said ADC for allowing other analog signals to be converted by said ADC.

7. A system as set forth in claim 1 wherein each of said cell switches includes at least one transistor.

8. A system as set forth in claim 1 wherein each of said cell switches is further defined as a pair of MOSFETs wherein the sources of each MOSFET are electrically connected together and the gates of each MOSFET are electrically connected together.

9. A system as set forth in claim 1 wherein each of said bus switches includes at least one transistor.

10. A system as set forth in claim 1 wherein each of said bus switches is further defined as a pair of MOSFETs wherein the sources of each MOSFET are electrically connected together and the gates of each MOSFET are electrically connected together.

11. A system as set forth in claim 1 further comprising a controller for controlling operation of said switches.

12. A system as set forth in claim 11 further comprising a decoder electrically connected to said controller and said cell switches for receiving a signal from said controller and directing operation of said cell switches.

13. A system as set forth in claim 12 wherein said decoder includes a plurality of outputs wherein each of said outputs is electrically connected to a pair of cell switches for simultaneously controlling operation of said pair of cell switches.

14. A system for measuring voltage of individual cells in a plurality of cells connected in series, said system comprising:

a plurality of cell switches for electrical connection to the plurality of cells wherein each cell switch includes a first side and a second side with said first side of each cell switch electrically connectable to a positive terminal one of the cells;

a first bus electrically connected to said second side of every other cell switch;

a second bus electrically connected to said second side of each cell switch not connected to said first bus;

a first bus positive switch having a first side and a second side wherein said first side is electrically connected to said first bus;

a second bus positive switch having a first side and a second side wherein said first side is electrically connected to said second bus;

a first bus negative switch having a first side and a second side wherein said first side is electrically connected to said first bus;

a second bus negative switch having a first side and a second side wherein said first side is electrically connected to said second bus;

wherein each of said cell switches and said bus switches includes at least one transistor;

a capacitor for storing a charge of at least one of the cells wherein said capacitor includes a positive terminal electrically connected to said second sides of said first bus positive switch and said second bus positive switch and a negative terminal electrically connected to said second sides of said first bus negative switch and said second bus negative switch;

an amplifier for amplifying the charge stored on said capacitor wherein said amplifier includes an inverting input electrically connected to said negative terminal of said capacitor, a non-inverting input electrically connected to said positive terminal of said capacitor, and an output;

a ground switch having a first side and a second side wherein said first side is electrically connected to said negative terminal of said capacitor and said second side is electrically connected to ground wherein when the capacitor has a charge stored thereon, the cell switches, bus switches, ground switch and capacitor are configured to provide the charge on the capacitor to the amplifier and then to discharge the capacitor to ground;

an analog-to-digital converter (ADC) electrically connected to said output of said amplifier for converting an analog signal supplied by said amplifier into digital data; and

a controller in communication with said ADC for receiving the digital data from said ADC and for using the output of the amplifier to measure the voltage of individual cells and to detect a disconnected cell or open circuit within the system.