Startup techniques for a digital flowmeter

• US 7,904,256 B2
• Filed: 02/06/2009
• Issued: 03/08/2011
• Est. Priority Date: 03/29/2002
• Status: Expired due to Term

• Current Assignee: Schneider Electric Systems USA, Inc. (Schneider Electric SE)
• Original Assignee: Invensys Systems Incorporated (Invensys PLC)
• Inventors: Zamora, Mayela E., Henry, Manus P.
• Primary Examiner(s): Le; John H
• Application Number:
  US12/367,203
• Publication Number:
  US 20090277281A1
• Time in Patent Office: 760 Days
• Field of Search: 702 45- 47, 702/50, 702/54, 702/100, 702/104, 702/106, 702/137, 738/610.2, 738/610.4, 738/611.2, 738/613.55, 738/613.56, 738/613.57, 318/640, 386/34, 361/740, 340/606
• US Class Current: 702/45
• CPC Class Codes: G01F 1/8427 detectors
• CPC Class Codes: G01F 1/8431 electronic circuits
• CPC Class Codes: G01F 1/8436 signal processing
• CPC Class Codes: G01F 1/8486 with multiple measuring conduits
• CPC Class Codes: G01F 1/849 having straight measuring conduits
• CPC Class Codes: G01F 25/10 of flowmeters

Abstract

Startup and operational techniques for a digital flowmeter are described. The techniques select an optimal mode of operation for the digital flowmeter, depending on a current environment of the flowmeter. For example, during a startup operation of the flowmeter, the mode of operation might include a random sequence mode, in which filtered, random frequencies are applied as a drive signal to a flowtube associated with the digital flowmeter. Once the flowtube reaches a resonant mode of vibration, the digital flowmeter may transition to a positive feedback mode, in which a sensor signal representing a motion of the flowtube is fed back to the flowtube as a drive signal, as part of a feedback loop. Once an oscillation of the flowtube is achieved and analyzed, a digital synthesis mode of operation may be implemented, in which the analyzed sensor signals are used to synthesize the drive signal. In either the positive feedback mode or the digital synthesis mode, the digital flowmeter may revert to a previous mode to regain stable and desired oscillation of the flowtube, such as might be required during a recovery operation associated with a disturbance to an operation of the digital flowmeter.

Claims

1. A method comprising:

inputting a first signal at a flowmeter, the first signal corresponding to a vibration of a flowtube;

generating a second signal that is compensated for a delay of the first signal, the delay being associated with a digital element associated with the flowmeter, and wherein generating the second signal comprises buffering the first signal at a buffer, the buffer storing a first cycle and a second cycle of the first signal, selecting a value from the first cycle of the first signal, and outputting the value from the buffer; and

applying the second signal to a driver coupled to the flowtube and operable to impart motion to the flowtube.

2. The method of claim 1 wherein generating the second signal further comprises:

initiating a third signal beginning with the value;

passing the third signal through the digital element; and

outputting the second signal from the digital element.

3. The method of claim 1, wherein applying the second signal to the driver includes applying the selected value to the driver as the first value of the second signal.

4. The method of claim 1, wherein selecting a value comprises selecting a value from the first cycle such that the generated second signal is substantially in phase with the first signal.

5. A method comprising:

inputting a first signal at a flowmeter, the first signal corresponding to a vibration of a flowtube;

filtering the first signal to obtain a filtered signal, wherein the filtered signal substantially reduces components of the first signal having a frequency outside of a pre-determined range from a resonant frequency of the flowtube;

generating a second signal that is compensated for a delay of the first signal, the delay being associated with a digital element associated with the flowmeter, and wherein compensating for the delay of the first signal comprises detecting a first pre-determined marker on the filtered signal, calculating an actual frequency of the filtered signal, based on samples associated with the filtered signal, and waiting a total wait time for outputting the second signal, based on the actual frequency; and

applying the second signal to a driver coupled to the flowtube and operable to impart motion to the flowtube.

6. The method of claim 5 wherein the first pre-determined marker is a negative-to-positive zero-crossing of the filtered signal.

7. The method of claim 5 wherein waiting the total wait time comprises:

calculating a count number of samples of the filtered signal;

detecting a second pre-determined marker on the filtered signal; and

waiting the count number after the second marker.

8. The method of claim 7 wherein the second pre-determined marker is a negative-to-positive zero-crossing of the filtered signal.

9. The method of claim 5 wherein waiting the total wait time comprises:

calculating a count number of samples of the filtered signal; and

waiting the count number after the first marker.

10. The method of claim 5 wherein generating the second signal further comprises:

waiting the total wait time; and

synthesizing the second signal based on the occurrence of the total wait time such that the phase of the second signal corresponds to a phase of the first signal.

11. A method comprising:

inputting a first signal at a flowmeter, the first signal corresponding to a vibration of a flowtube;

generating a second signal that is compensated for a delay of the first signal, the delay being associated with a digital element associated with the flowmeter, wherein compensating for the delay of the first signal comprises inputting the second signal from an output of the flowmeter to an input of the flowmeter, comparing the second signal to the first signal to determine a phase difference between the second signal and the first signal, and outputting a revised second signal from the flowmeter that is adjusted from the second signal, based on the phase difference; and

applying the second signal to a driver coupled to the flowtube and operable to impart motion to the flowtube.

12. The method of claim 11 wherein the first signal includes a first sensor signal associated with a first sensor and a second sensor signal associated with a second sensor, and the second signal includes a first drive signal associated with a first driver and a second drive signal associated with a second driver.

13. The method of claim 12 wherein comparing the second signal to the first signal comprises:

receiving the first sensor signal and the first drive signal at a first multiplexer;

outputting a first multiplexed signal from the first multiplexer;

receiving the second sensor signal and the second drive signal at a second multiplexer;

outputting a second multiplexed signal from the second multiplexer; and

comparing the first multiplexed signal and the second multiplexed signal, to thereby determine the phase difference.

14. A digital flowmeter, comprising:

a vibratable flowtube;

a sensor connected to the flowtube and operable to relay information about a motion of the flowtube by way of a sensor signal;

a driver connected to the flowtube and operable to impart motion to the flowtube by way of a drive signal; and

a digital control and measurement system connected to the driver and the sensor, the digital control and measurement system comprising circuitry to maintain the sensor signal and the drive signal substantially in phase with one another, the digital control and measurement system comprising;

a buffer operable to store a first cycle and a second cycle of the sensor signal; and

a processor operable to select a value from the first cycle of the sensor signal.

15. The digital flowmeter of claim 14 wherein the digital control and measurement system is further operable to:

initiate a digital drive signal beginning with the value;

convert the digital drive signal to an analog drive signal; and

output the analog drive signal as the drive signal.

16. The digital flowmeter of claim 14, wherein the digital control and measurement system is further operable to initiate a drive signal beginning with the value, the value from the first cycle is selected such that the drive signal is substantially in phase with the sensor signal, and the digital control and measurement system is further operable to output the drive signal.

17. A digital flowmeter, comprising:

a vibratable flowtube;

a sensor connected to the flowtube and operable to relay information about a motion of the flowtube by way of a sensor signal;

a driver connected to the flowtube and operable to impart motion to the flowtube by way of a drive signal;

a filter operable to filter the sensor signal to obtain a filtered signal, wherein the filtered signal does not include signals having a frequency outside of a pre-determined range from a resonant frequency of the flowtube; and

a digital control and measurement system connected to the driver and the sensor, the digital control and measurement system comprising circuitry to maintain the sensor signal and the drive signal substantially in phase with one another, the digital control and measurement system being further operable to;

synthesize the drive signal as a sine wave,

detect a first pre-determined marker on the filtered signal,

calculate an actual frequency of the filtered signal, based on samples associated with the filtered signal, and

wait a total wait time for outputting the second signal, based on the actual frequency.

18. The digital flowmeter of claim 17 wherein the first pre-determined marker is a negative-to-positive zero-crossing of the filtered signal.

19. The digital flowmeter of claim 17 wherein the digital control and measurement system determines the total wait time by:

calculating a count number of cycles of the filtered signal;

detecting a second pre-determined marker on the filtered signal; and

waiting the count number after the second marker.

20. The digital flowmeter of claim 17 wherein the second pre-determined marker is a negative-to-positive zero-crossing of the filtered signal.

21. A digital flowmeter, comprising:

a vibratable flowtube;

a sensor connected to the flowtube and operable to relay information about a motion of the flowtube by way of a sensor signal;

a driver connected to the flowtube and operable to impart motion to the flowtube by way of a drive signal; and

a digital control and measurement system connected to the driver and the sensor, the digital control and measurement system comprising circuitry to maintain the sensor signal and the drive signal substantially in phase with one another, the digital control and measurement system being operable to compare the sensor signal and the drive signal, to thereby determine a phase difference therebetween, and the digital control and measurement being further operable to cause the driver to apply the drive signal with a phase altered by an amount determined by the phase difference.

22. The digital flowmeter of claim 21 wherein the digital control and measurement system further comprises a multiplexer that is operable to input the sensor signal and the drive signal and output a combined signal, and wherein the combined signal is analyzed by the digital control and measurement system to determine the phase difference.