Nebulizer apparatus and method

• US 7,905,228 B2
• Filed: 10/03/2006
• Issued: 03/15/2011
• Est. Priority Date: 03/20/2001
• Status: Active Grant

• Current Assignee: Trudell Medical International (Trudell Medical Limited)
• Original Assignee: Trudell Medical International (Trudell Medical Limited)
• Inventors: Goodwin, Evan, Blacker, Rick
• Primary Examiner(s): Douglas; Steven O
• Assistant Examiner(s): SKORUPA, VALERIE LYNN
• Application Number:
  US11/542,619
• Publication Number:
  US 20070107719A1
• Time in Patent Office: 1,624 Days
• Field of Search: 128/200.11, 128/200.22, 128/200.24, 12820312-20318, 12820325-20327, 128/205.23, 222/3, 222/4, 222/402.17, 239/338, 239/370
• US Class Current: 128/200.14
• CPC Class Codes: A61M 11/00 Sprayers or atomisers specially adapted for therapeutic purposes in general B05B; aerosol containers B65D83/14
• CPC Class Codes: A61M 11/007 Syringe-type or piston-type sprayers or atomisers
• CPC Class Codes: A61M 11/06 of the injector type
• CPC Class Codes: A61M 15/0091 mechanically breath-triggered
• CPC Class Codes: A61M 16/122 with dilution
• CPC Class Codes: A61M 16/14 by mixing different fluids, one of them being in a liquid phase
• CPC Class Codes: B05B 7/0012 Apparatus for achieving spraying before discharge from the apparatus
• CPC Class Codes: B05B 7/2435 the carried liquid and the main stream of atomising fluid being brought together by parallel conduits placed one inside the other

Abstract

A nebulizer for efficiently and reliably delivering aerosolized fluid to an inhaling patient is disclosed. The nebulizer includes a fixed diverter and a movable fluid orifice or fluid pathway connected with an actuator for responding to an inhalation or a manual actuation and beginning the nebulization process. Also provided is a method of providing nebulization including the steps of moving a fluid orifice or fluid pathway connected to an actuator so that the fluid orifice or fluid pathway reaches a nebulizing position during inhalation.

Claims

1. A nebulizer comprising:

a housing having an ambient air inlet and a chamber for holding an aerosol;

an air outlet communicating with the chamber for permitting the aerosol to be withdrawn from the chamber;

a gas inlet adjacent a moveable fluid orifice, the gas inlet in communication with the chamber, wherein the moveable fluid orifice comprises an opening defined by an outer diameter of the gas inlet and an inner diameter of an end of a gas inlet cover;

a diverter positioned in the chamber relative to the gas inlet; and

,

a nebulization activation member accessible outside the housing, the nebulization activation member operably connected with the moveable fluid orifice and configured to maintain the nebulizer in a first operational mode at a first setting, and in a second operational mode at a second setting, wherein at the first setting the nebulization activation member is positioned to maintain the fluid orifice in a nebulizing position and the first operational mode comprises continuous nebulization.

2. The nebulizer of claim 1, wherein at least one portion of the moveable fluid orifice is adjustable in response to a patient'"'"'s breathing in the second operational mode.

3. The nebulizer of claim 2, further comprising an actuator piston connected with a gas inlet cover defining a portion of the fluid orifice and positioned in the housing, the actuator piston responsive to an initial period of inhalation through the air outlet to adjust the moveable fluid orifice to the nebulizing position when the nebulization activation member is at the second setting.

4. The nebulizer of claim 3, further comprising a relief piston located in the housing, the relief piston movable separately from the actuator piston and responsive to additional negative pressure in the chamber, after an initial period of inhalation, to allow increased air flow from the air inlet into the chamber, whereby an effort necessary for a patient inhaling through the air outlet is reduced.

5. The nebulizer of claim 1, wherein the diverter is in a fixed position relative to the gas inlet.

6. The nebulizer of claim 1, wherein the gas inlet comprises a cone-shaped nozzle and the gas inlet cover comprises a cone-shaped sleeve coaxially positioned around the cone-shaped nozzle.

7. The nebulizer of claim 1, wherein the fluid orifice is in communication with a fluid reservoir positioned inside the nebulizer.

8. A nebulizer for providing an aerosol to a patient, the nebulizer comprising:

a housing having an air inlet and a chamber for holding the aerosol;

an air outlet communicating with the chamber for permitting the aerosol to be withdrawn from the chamber;

a gas inlet located in the chamber;

a fluid orifice located in the chamber adjacent the gas inlet, the fluid orifice in communication with a fluid pathway from a fluid reservoir, wherein the fluid orifice comprises an opening defined by an outer diameter of the gas inlet and an inner diameter of an end of a gas inlet cover;

a nebulization activation member accessible outside the housing, the nebulization activation member operably connected with the fluid pathway and configured to maintain the nebulizer in a first operational mode at a first setting, and in a second operational mode at a second setting, wherein in the first setting the nebulization activation member is positioned to maintain the fluid pathway in a nebulizing position and the first operational mode comprises continuous nebulization, wherein a flow of fluid from the fluid reservoir to the fluid orifice is uninterrupted; and

an actuator piston movably positioned adjacent the air inlet and connected with at least a portion of the gas inlet cover, wherein the actuator piston and the at least a portion of the gas inlet cover are movable in response to inhalation at the air outlet, in the second operational mode.

9. The apparatus of claim 8, wherein the fluid pathway comprises at least one channel defined by a recessed longitudinal groove in at least one of the outer diameter of the gas inlet and the inner diameter of the gas inlet cover.

10. The apparatus of claim 8, wherein the gas inlet comprises a nozzle and the gas inlet cover comprises a nozzle cover coaxially positioned around the nozzle, wherein at least a portion of the nozzle cover is movable with respect to the nozzle.

11. A nebulizer comprising:

a housing having an ambient air inlet and a chamber for holding an aerosol;

an air outlet communicating with the chamber for permitting the aerosol to be withdrawn from the chamber;

a gas inlet adjacent a fluid orifice, the gas inlet in communication with the chamber;

a diverter positioned in the chamber relative to the gas inlet;

a nebulization activation member accessible outside the housing, the nebulization activation member operably connected with the chamber to control forming or disrupting a fluid pathway between a fluid reservoir and a fluid orifice and configured to maintain the nebulizer in a first operational mode at a first setting, and in a second operational mode at a second setting, wherein at the first setting the nebulization activation member is positioned to maintain the fluid pathway as a continuous fluid pathway and the first operational mode comprises continuous nebulization; and

wherein at least one portion of the fluid orifice is adjustable in response to a patient'"'"'s breathing in the second operational mode.

12. The nebulizer of claim 11, further comprising an actuator piston connected with a gas inlet cover defining a portion of the fluid orifice and positioned in the housing, the actuator piston responsive to an initial period of inhalation through the air outlet to adjust the fluid orifice to a nebulizing position when the nebulization activation member is at the second setting.

13. The nebulizer of claim 12, further comprising a relief piston located in the housing, the relief piston movable separately from the actuator piston and responsive to additional negative pressure in the chamber, after an initial period of inhalation, to allow increased air flow from the air inlet into the chamber, whereby an effort necessary for a patient inhaling through the air outlet is reduced.

14. The nebulizer of claim 11, wherein the diverter is in a fixed position relative to the gas inlet.

15. The nebulizer of claim 11, wherein the fluid orifice comprises an opening defined by an outer diameter of the gas inlet and an inner diameter of an end of a gas inlet cover.

16. The nebulizer of claim 15, wherein the gas inlet comprises a cone-shaped nozzle and the gas inlet cover comprises a cone-shaped sleeve coaxially positioned around the cone-shaped nozzle.