Solid metal block semiconductor light emitting device mounting substrates
First Claim
Patent Images
1. A mounting substrate for a semiconductor light emitting device comprising:
- a solid metal block including first and second opposing metal faces;
the first metal face of the solid metal block including thereon a plurality of conductive traces that are arranged to electrically connect to at least one semiconductor light emitting device;
the second metal face of the solid metal block including therein a two-dimensional array of metal heat sink posts, the two-dimensional array extending in the second metal face of the solid metal block along two different directions;
wherein the first metal face also includes thereon a reflective layer; and
wherein the solid metal block includes first and second through holes that extend through the solid metal block from the first face to the second face and wherein the mounting substrate further comprises first and second conductive vias in the respective first and second through holes that are insulated from the solid metal block, a respective conductive via being electrically connected to a respective one of the plurality of conductive traces.
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Abstract
A mounting substrate for a semiconductor light emitting device includes a solid metal block having first and second opposing metal faces. The first metal face includes an insulating layer and a conductive layer on the insulating layer. The conductive layer is patterned to provide first and second conductive traces that connect to a semiconductor light emitting device. The second metal face may include heat sink fins therein. A flexible film including an optical element, such as a lens, also may be provided, overlying the semiconductor light emitting device.
223 Citations
14 Claims
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1. A mounting substrate for a semiconductor light emitting device comprising:
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a solid metal block including first and second opposing metal faces; the first metal face of the solid metal block including thereon a plurality of conductive traces that are arranged to electrically connect to at least one semiconductor light emitting device; the second metal face of the solid metal block including therein a two-dimensional array of metal heat sink posts, the two-dimensional array extending in the second metal face of the solid metal block along two different directions; wherein the first metal face also includes thereon a reflective layer; and wherein the solid metal block includes first and second through holes that extend through the solid metal block from the first face to the second face and wherein the mounting substrate further comprises first and second conductive vias in the respective first and second through holes that are insulated from the solid metal block, a respective conductive via being electrically connected to a respective one of the plurality of conductive traces. - View Dependent Claims (2, 3, 4, 5, 6, 7)
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8. A mounting substrate for a semiconductor light emitting device comprising:
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a solid metal block including first and second opposing metal faces; the first metal face including thereon a plurality of conductive traces that are arranged to electrically connect to at least one semiconductor light emitting device; the first metal face also including thereon a reflective layer that is separate from the plurality of conductive traces; wherein the solid metal block includes first and second through holes that extend through the solid metal block from the first face to the second face and wherein the mounting substrate further comprises first and second conductive vias in the respective first and second through holes that are insulated from the solid metal block, a respective conductive via being electrically connected to a respective one of the plurality of conductive traces. - View Dependent Claims (9, 10, 11, 13, 14)
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12. A mounting substrate according to claim further comprising:
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a semiconductor light emitting device on the solid metal block that is electrically connected to the plurality of conductive traces; and a light emitting device driver integrated circuit on the solid metal block that is also electrically connected to the plurality of conductive traces.
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Specification