Hydraulic isolating manifold

• US 7,909,064 B2
• Filed: 08/10/2007
• Issued: 03/22/2011
• Est. Priority Date: 08/10/2007
• Status: Active Grant

• Current Assignee: Emerson Process Management Power & Water Solutions Incorporated (Emerson Electric Company)
• Original Assignee: Emerson Process Management Power & Water Solutions Incorporated (Emerson Electric Company)
• Inventors: Sinka, Steven P., Natili, Richard Peter Jr.
• Primary Examiner(s): FOX, JOHN C
• Application Number:
  US11/836,986
• Publication Number:
  US 20090038304A1
• Time in Patent Office: 1,320 Days
• Field of Search: 137/884, 251/143, 251/149.6
• US Class Current: 137/884
• CPC Class Codes: F15B 13/0817 Multiblock manifolds
• CPC Class Codes: F15B 13/0821 Attachment or sealing of modular units to each other
• CPC Class Codes: F15B 13/0871 Channels for fluid
• CPC Class Codes: F16L 29/02 with a cut-off device in one of the two pipe ends, the cut-off device being automatically opened when the coupling is applied
• CPC Class Codes: F16L 39/00 Joints or fittings for double-walled or multi-channel pipes or pipe assemblies
• CPC Class Codes: F16L 41/03 comprising junction pieces for four or more pipe members
• CPC Class Codes: Y10T 137/87885 Sectional block structure

Abstract

An isolating manifold fluidly connected between a hydraulic valve and a hydraulic manifold operates to automatically isolate the valve from the hydraulic manifold as the valve is removed from the manifold, without requiring any particular blocking and bleeding procedures to be implemented on the valve or the manifold prior to the removal process. The isolating manifold includes an adaptor removably mounted onto a base with various pressure, control and tank fluid channels disposed in alignment through the adaptor and base portions to allow fluid to flow through each of the channels between the hydraulic manifold and the valve. During operation, the valve is mounted onto the adaptor while the base is mounted onto the hydraulic manifold. The valve may be removed from the hydraulic manifold by removing the adaptor from the base, during which process, the isolating manifold operates automatically to block the pressure and control ports of the hydraulic manifold and to bleed pressurized fluid from the pressure and control channels of the valve to a tank channel so as to automatically isolate the valve from the hydraulic manifold as the valve is removed from the hydraulic manifold.

Claims

1. A hydraulic manifold for use in hydraulically connecting a hydraulic component having a plurality of component fluid ports therein to a hydraulic control manifold having a plurality of hydraulic fluid channels to be connected to the plurality of component fluid ports, the hydraulic manifold comprising:

a first manifold member;

a second manifold member mountable onto the first manifold member; and

a first connection structure operable to removably mount the first manifold member onto the second manifold member in a number of different mounting positions, including a fully mounted position and one or more partially mounted positions;

wherein the first manifold member includes;

a second connection stricture to rigidly mount the hydraulic component onto the first manifold member;

a plurality of fluid ports, wherein each of the plurality of fluid ports aligns with a corresponding one of the of component fluid ports on the hydraulic component when the hydraulic component is mounted onto the first manifold member using the second connection structure;

a plurality of first fluid channels disposed through the first manifold member, wherein each of the plurality of first fluid channels terminates in a corresponding one of the plurality of fluid ports; and

an actuator associated with at least one of the first fluid channels; and

wherein the second manifold member includes;

third connection structure to rigidly mount the second manifold member to the hydraulic control manifold;

a plurality of second fluid channels disposed through the second manifold member, wherein each of the plurality of second fluid channels mates with a corresponding one of the plurality of first fluid channels when the first and second manifold members are mounted together using the first connection structure; and

a check valve disposed in one of the second fluid channels, wherein the check valve operates to prevent the flow of hydraulic fluid from the hydraulic control manifold to the first manifold member when the second manifold member is mounted onto the hydraulic control manifold and the first manifold member is removed from the second manifold member, and wherein the check valve is actuated by the actuator when the first manifold member is mounted onto the second manifold member in the fully mounted position to allow hydraulic fluid to flow from the hydraulic control manifold to the first manifold member when the first manifold member is mounted onto the second manifold member in the fully mounted position.

2. The hydraulic manifold of claim 1, wherein one of the first and second manifold members includes a raised portion and the other one of the first and second manifold members includes a recessed portion sized to accept the raised portion and further including a first sealing member disposed between the raised portion of the one of the first and second manifold members and the recessed portion of the other one of the first and second manifold members.

3. The hydraulic manifold of claim 2, wherein the first sealing member comprises an O-ring.

4. The hydraulic manifold of claim 2, wherein a cavity is formed between the raised portion and the recessed portion when first manifold member and the second manifold member are mounted to each other in the one or more partially mounted positions and wherein the first sealing member is disposed between the raised portion and the recessed portion to seal the cavity in each of the one or more partially mounted positions.

5. The hydraulic manifold of claim 4, further including a second sealing member disposed in the cavity around an interface of a first one of the first fluid channels and a first one of the second fluid channels to seal the first one of the first fluid channels and the first one of the second fluid channels from the cavity when the first and second manifold members are mounted together in the fully mounted position, and including a third sealing member disposed in the cavity around an interface of a second one of the first fluid channels and a second one of the second fluid channels, wherein the second sealing member seals the second one of the first fluid channels and the second one of the second fluid channels from the cavity when the first and second manifold members are mounted together in the fully mounted position.

6. The hydraulic manifold of claim 5, wherein the second sealing member and the third sealing member each comprises an O-ring.

7. The hydraulic manifold of claim 5, wherein the second sealing member seals the first one of the first fluid channels and the first one of the second fluid channels from the cavity when the first and second manifold members are mounted together in a first partially mounted position and the third sealing member does not seal the second one of the first fluid channels and the second one of the second fluid channels from the cavity when the first and second manifold members are mounted together in the first partially mounted position and wherein the first sealing member seals the cavity in the first partially mounted position.

8. The hydraulic manifold of claim 7, wherein the actuator does not actuate the check valve assembly when the first and second manifold members are mounted together in the first partially mounted position and wherein the check valve assembly is disposed in the first one of the second fluid channels.

9. The hydraulic manifold of claim 8, wherein the second sealing member does not seal the first one of the first fluid channels and the first one of the second fluid channels from the cavity when the first and second manifold members are mounted together in a second partially mounted position and the third sealing member does not seal the second one of the first fluid channels and the second one of the second fluid channels from the cavity when the first and second manifold members are mounted together in the second partially mounted position, wherein the first and second manifold members must be moved into the first partially mounted position from the second partially mounted position to reach the fully mounted position and wherein the first sealing member seals the cavity in the second partially mounted position.

10. The hydraulic manifold of claim 4, further including a pressure take-off channel disposed through one of the first and second manifold members and fluidly connected to the cavity in at least one of the partially mounted positions.

11. The hydraulic manifold of claim 10, further including a pressure fitting coupled to the pressure take-off channel, the pressure fitting adapted to accept a pressure gauge.

12. The hydraulic manifold of claim 1, wherein the actuator is a push-pin assembly.

13. The hydraulic manifold of claim 12, wherein the check valve assembly includes a spring that normally biases a valve component against a seat to prevent fluid flow through the check valve assembly.

14. The hydraulic manifold of claim 12, wherein the push-pin assembly includes a push-pin and a head having a flow passage therethrough, and wherein the push-pin assembly is mounted in the at least one of the first fluid channels to allow fluid within the at least one of the first fluid channels to flow through the flow passage of the head.

15. The hydraulic manifold of claim 1, wherein the first connection structure comprises a bolt hole disposed through one of the first and second manifold members and adapted to accepted a threaded end of a bolt therethrough and a threaded hole disposed in the other of the first and second manifold members adapted to mate with the threaded bolt.

16. The hydraulic manifold of claim 1, wherein the second connection structure comprises a bolt hole having a threaded end adapted to mate with a threaded bolt.

17. The hydraulic manifold of claim 1, wherein the second connection structure comprises a bolt having a threaded end adapted to mate with a nut.

18. The hydraulic manifold of claim 1, wherein the third connection structure comprises one or more bolt holes disposed through the second manifold member adapted to accept one or more bolts having threaded ends which mate with one or more threaded holes in the control manifold.

19. The hydraulic manifold of claim 18, wherein the one or more bolt holes each include a recessed portion adapted to accept a head of the bolt having a threaded end that mates with one of the threaded holes in the control manifold, wherein the recessed portion is covered by the first manifold member when the first manifold member is mounted onto the second manifold member in the fully mounted position using the first connection structure.

20. The hydraulic manifold of claim 1, wherein a corresponding pair of first fluid channels and second fluid channels are aligned along a center line when the first manifold member is mounted onto the second manifold member in the fully mounted position.

21. An isolating manifold for use in hydraulically connecting a first hydraulic component to a second hydraulic component, the isolating manifold comprising:

a first manifold member having a first surface and having a second surface with a plurality of first manifold member ports therein to mate with the first hydraulic component;

a second manifold member having a first surface and having a second surface having a plurality of second manifold member ports to mate with the second hydraulic component;

connection structure operable to removably mount the first manifold member onto the second manifold member in a number of different mounting positions, including a fully mounted position and one or more partially mounted positions, wherein the first surface of the first manifold member is disposed adjacent to the first surface of the second manifold member when the first and second manifold members are disposed in the fully mounted position and wherein the first surface of the first manifold member moves progressively further away from the first surface of the second manifold member when the first and second manifold members are moved from the fully mounted position through successive ones of the plurality of partially mounted positions, and wherein the first surface of the first manifold member and the first surface of the second manifold member define walls of a cavity formed between the first manifold member and the second manifold member as the first manifold member is moved away from the second manifold member;

a plurality of fluid channels formed through the first and second manifold members, wherein each fluid channel has a first channel portion extending through the first manifold member from the first surface of the first manifold member to the second surface of the first manifold member, and a second channel portion extending through the second manifold member from the first surface of the second manifold member to the second surface of the second manifold member, and wherein the first and second channel members of each fluid channel are aligned at the interface between the first surface of the first manifold member and the first surface of the second manifold member when the first and second manifold members are mounted in the fully mounted position;

a check valve assembly and an actuator member disposed within a first one of the fluid channels, wherein the check valve assembly and the actuator member interact to allow fluid to flow through the first one of the fluid channels when the first and second manifold members are mounted in the fully mounted position and interact to prevent fluid flow through the first one of the fluid channels when the first and second manifold members are mounted in one or more of the partially mounted positions;

a first sealing member disposed around each of the plurality of fluid channels to seal the fluid channel from the cavity when the first and second manifold members are mounted in the fully mounted position, and wherein each first sealing member loses sealing effectiveness when the first and second manifold members are mounted in at least one of the various partially mounted positions to thereby open the fluid channel associated with the sealing member to the cavity; and

a further sealing member disposed between the first and second manifold members to seal the cavity from an exterior of the isolating manifold when the first and second manifold members are mounted in each of the partially mounted positions.

22. The isolating manifold of claim 21, wherein the plurality of fluid channels includes at least two fluid channels, wherein the first one of the fluid channels is a pressure channel that provides pressurized fluid between the second hydraulic component and the first hydraulic component and wherein a second one of the fluid channels is a tank fluid channel that connects the first hydraulic component to a low pressure channel within the second hydraulic component, and wherein the first sealing member associated with the second one of the fluid channels loses sealing effectiveness in a first one of the partially mounted positions and the sealing member associated with the first one of the fluid channels loses sealing effectiveness in a second one of the partially mounted positions, wherein the first partially mounted position is closer to the fully mounted position than the second partially mounted position.

23. The isolating manifold of claim 22, wherein a second check valve is disposed in the second one of the fluid channels and operates to enable fluid to flow from the first hydraulic component to the second hydraulic component and to prevent fluid flow from the second hydraulic component to the first hydraulic component.

24. The isolating manifold of claim 23, wherein the second check valve opens in response to fluid pressure.

25. The isolating manifold of claim 22 wherein the plurality of fluid channels includes a third fluid channel and further including a further check valve assembly and a further actuator disposed within the third fluid channel.

26. The isolating manifold of claim 25, wherein the first sealing member associated with the third fluid channel loses sealing effectiveness to expose the third fluid channel to the cavity in a further partially mounted position, wherein the further partially mounted position is closer to the fully mounted position than the second partially mounted position.

27. The isolating manifold of claim 26, wherein the further partially mounted position is the first partially mounted position.

28. The isolating manifold of claim 21, wherein the actuator member and check valve assembly interact to block the first one of the fluid channels in a first partially mounted position and the first sealing member loses effectiveness and exposes the first fluid channel to the cavity in a second partially mounted position, wherein the first partially mounted position is closer to the fully mounted position than the second partially mounted position.

29. The isolating manifold of claim 21, further including first connection structure disposed in the first and second manifold members to enable the first and second manifold members to be mounted in the fully mounted position and in each of the partially mounted positions.

30. The isolating manifold of claim 29, wherein the first connection structure includes one or more holes disposed in the first and second manifold members and one or more bolts which cooperate with the one or more holes to attach the first and second manifold members together.

31. The isolating manifold of claim 29, further including second connection structure disposed on the second manifold member to rigidly attach the second manifold member to the second hydraulic component.

32. The isolating manifold of claim 31, wherein the second connection structure includes bolt holes extending through at least a portion of the second manifold member to enable a bolt to be inserted through the second manifold to cooperate with threads on the second hydraulic component and wherein the bolt holes on the second manifold member are covered by the first manifold member when the first and second manifold members are mounted in the fully mounted position.

33. The isolating manifold of claim 21, wherein the plurality of fluid channels includes at least three fluid channels, including the first one of the fluid channels and a second fluid channel and a third fluid channel, wherein the check valve assembly and the actuator member disposed within the first one of the fluid channels interact to block the first one of the fluid channels in a first and each subsequent partially mounted position, wherein the first sealing members associated with the second and third fluid channels lose sealing effectiveness in a second partially mounted position to expose the second and third fluid channels to the cavity in the second and each subsequent partially mounted position, and wherein the first sealing member associated with the first one of the fluid channels loses sealing effectiveness in a third partially mounted position to expose the first one of the fluid channels to the cavity in the third and each subsequent partially mounted position, wherein the first and second partially mounted positions are closer to the fully mounted position than the third partially mounted position.

34. The isolating manifold of claim 33, including a further check valve assembly and a further actuator member disposed within the second fluid channel, wherein the further check valve assembly and the further actuator member interact to allow fluid to flow through the second fluid channel when the first and second manifold members are mounted in the fully mounted position and interact to prevent fluid from flowing through the further check valve assembly to the first hydraulic component when the first and second manifold members are mounted in the first partially mounted position.

35. The isolating manifold of claim 34, further including a third check valve assembly disposed in the third fluid channel.

36. The isolating manifold of claim 35, wherein the first one of the fluid channels is a pressure channel that provides pressurized fluid between the second hydraulic component and the first hydraulic component, the second fluid channel is a control fluid channel that provides pressurized fluid between the first hydraulic component and the second hydraulic component in response to the operation of the first hydraulic component and the third fluid channel is a tank fluid channel that connects the first hydraulic component to a low pressure fluid channel within the second hydraulic component.

37. A method of automatically fluidly isolating a first hydraulic component from a second hydraulic component when the first and second hydraulic components are fluidly connected together via two or more fluid channels, the method comprising:

enabling a user to actuate a connection structure that connects a first manifold member, connected to the first hydraulic component, to a second manifold member, connected to the second hydraulic component, to move the first manifold member away from the second manifold member through a series of partially mounted positions defined between a fully mounted position and an unmounted position;

forming a cavity between the first and second manifold members as the first and second mounting members are moved from the fully mounted position through each of the partially mounted positions to the unmounted position;

sealing the cavity from the external atmosphere when the first and second manifold members are mounted in the fully mounted position and in each of the partially mounted positions;

sealing each of the plurality of fluid channels from the cavity when the first and second manifold members are mounted in the fully mounted position;

compromising the seal between a first fluid channel and the cavity to allow fluid to flow between the first fluid channel and the cavity at a first partially mounted position;

blocking a second fluid channel to prevent fluid flow from the second hydraulic component to the first manifold member at a second partially mounted position;

compromising the seal between the second fluid channel and the cavity to allow fluid to flow between the second fluid channel and the cavity at a third partially mounted position, wherein the third partially mounted position is between the unmounted position and the second partially mounted position.

38. The method of claim 37, wherein the third partially mounted position is also between the unmounted position and the first partially mounted position.

39. The method of claim 37, wherein the second partially mounted position is between the third partially mounted position and the first partially mounted position.

40. The method of claim 37, wherein the second partially mounted position is between the fully mounted position and the first partially mounted position.

41. The method of claim 37, further including compromising the seal between a third fluid channel and the cavity to allow fluid to flow between the third fluid channel and the cavity at one of the partially mounted positions and blocking the third fluid channel to prevent fluid flow between the second manifold member and the first manifold member in another one of the partially mounted positions.

42. The method of claim 41, wherein the one of the partially mounted positions is the first partially mounted position and the another one of the partially mounted positions is the second partially mounted position.

43. The method of claim 37, further including blocking the second fluid channel to prevent flow of fluid from the second hydraulic component to the first manifold member or to the cavity in the fully mounted position and in each of the partially mounted positions.