Connectable instrument trays for creating a modular case

• US 7,909,191 B2
• Filed: 06/05/2006
• Issued: 03/22/2011
• Est. Priority Date: 06/03/2005
• Status: Active Grant

• Current Assignee: Viant AS&O Holdings, LLC (Viant Medical, LLC)
• Original Assignee: Greatbatch Limited (Greatbatch Incorporated)
• Inventors: Baker, Terry L., Baker, Rebecca
• Primary Examiner(s): Stashick; Anthony
• Assistant Examiner(s): Hicks; Robert J
• Application Number:
  US11/446,613
• Publication Number:
  US 20060273084A1
• Time in Patent Office: 1,751 Days
• Field of Search: 206/505, 206/503, 206/600, 206/386, 206/577, 206/223, 206/216, 206/506, 206/510, 220/23.2, 220/23.89, 220/23.86, 220/761, 220/770, 220/526, 220/524, 220/523, 220/500, 220/23.6, 220/630, 220/634, 220/625, 220/628, 292/302, 292/277, D97/60, D97/59, D97/56, D97/37, D94/43
• US Class Current: 220/23.4
• CPC Class Codes: A61B 2050/006 perpendicular to the lid plane, e.g. by a downward movement
• CPC Class Codes: A61B 2050/007 Locking clamps
• CPC Class Codes: A61B 2050/0081 Pins cooperating with slots of a slideable locking bar
• CPC Class Codes: A61B 2050/3009 having means for connecting similar adjacent containers
• CPC Class Codes: A61B 2050/3011 having carrying handles
• CPC Class Codes: A61B 2050/311 Cases
• CPC Class Codes: A61B 50/30 Containers specially adapted for packaging, protecting, dispensing, collecting or disposing of surgical or diagnostic appliances or instruments for wound clamps A61B17/10; for ligaturing clips A61B17/122; packages or dispensers for surgical gloves or finger-stalls A61B42/40
• CPC Class Codes: A61B 50/33 Trays
• CPC Class Codes: A61L 2/26 Accessories or devices or components used for biocidal treatment
• CPC Class Codes: A61L 2202/121 Sealings, e.g. doors, covers, valves, sluices
• CPC Class Codes: A61L 2202/24 Medical instruments, e.g. endoscopes, catheters, sharps
• CPC Class Codes: B65D 21/0206 Separate rigid or semi-rigid trays or cups joined together, e.g. separate trays connected by single foil closure or crimped together plurality of trays formed in one piece B65D1/30
• CPC Class Codes: B65D 21/0212 Containers presenting local stacking elements protruding from the upper or lower edge of a side wall, e.g. handles, lugs, ribs, grooves B65D21/0211, B65D21/0215, B65D21/023 take precedence
• CPC Class Codes: B65D 25/2897 formed in the wall(s), e.g. roughenings, cavities or projections
• CPC Class Codes: B65D 51/00 Closures not otherwise provided for covers or similar closures as engineering elements for pressure vessels in general F16J13/00

Abstract

A modular tray and lid combination for use in configuring a containment case includes one or more trays and a single lid. When a plurality of trays are used they are connected together either end-to-end or side-by-side or both. The lid includes a plurality of slide latches that secure the lid to the tray or trays.

Claims

1. A modular tray and lid combination for constructing a containment case, the modular tray and lid combination comprising:

a) a plurality of modular trays, each modular tray including a pair of side walls and a pair of end walls cooperating to define an upper opening, wherein each of the modular trays includes means for connecting the modular tray with at least one other modular tray of the plurality of modular trays; and

b) a single closing lid constructed and arranged to be simultaneously supported by each modular tray of the plurality of modular trays for closing their upper openings, and then latchable thereto; and

c) wherein the single closing lid is removable from the plurality of modular trays by unlatching so that every one of the modular trays is only either open with the lid removed from each of their upper openings or closed with the lid closing each of their upper openings.

2. The modular tray and lid combination of claim 1 which further includes at least one slide latch assembled to the closing lid and being constructed and arranged to interfit into at least one modular tray.

3. The modular tray and lid combination of claim 2 wherein at least one of the side walls and end walls defines a slot for receiving a portion of the at least one slide latch.

4. The modular tray and lid combination of claim 1 wherein the means for connecting includes a support plate that is assembled to at least one of the plurality of modular trays.

5. The modular tray and lid combination of claim 1 wherein the plurality of modular trays includes two modular trays arranged and connected side-by-side.

6. The modular tray and lid combination of claim 3 wherein the slot of one modular tray is oppositely positioned relative to the slot of another modular tray.

7. The modular tray and lid combination of claim 6 which further includes a second slide latch for a total of at least two slide latches, wherein one of the modular trays receives a portion of a first one of the slide latches and the other modular tray receives a portion of the second slide latch.

8. The modular tray and lid combination of claim 1 wherein the plurality of modular trays includes two modular trays arranged so as to be connectable to each other.

9. The modular tray and lid combination of claim 7 wherein the slot of one modular tray is oppositely positioned relative to the slot of the other modular tray.

10. The modular tray and lid combination of claim 2 wherein the plurality of modular trays includes four modular trays, wherein a first modular tray is arranged and connected to a second modular tray side-by-side and to a third modular tray end-to-end and wherein a fourth modular tray is arranged and connected to the second modular tray end-to-end and to the third modular tray side-by-side.

11. The modular tray and lid combination of claim 10 wherein the first and third modular trays each include an outer side wall that defines a first slot and wherein the second and fourth modular trays each include an outer side wall that defines a second slot.

12. The modular tray and lid combination of claim 11 which further includes a second slide latch for a total of at least two slide latches, wherein one of the first and third modular trays receives a portion of a first one of the slide latches and one of the second and fourth modular trays receives a portion of the second slide latch.

13. The modular tray and lid combination of claim 1 wherein there are a pair of handles assembled to each modular tray of the plurality, each handle including a raised form constructed and arranged for the stacking of modular trays, and wherein each modular tray of the plurality includes a bottom panel defining an aperture, each aperture being constructed and arranged to receive the raised form for the stacking of modular trays.

14. A modular tray and lid combination for constructing a containment case, the modular tray and lid combination comprising:

a) at least two single modular trays, each having a first length dimension and a width dimension, the at least two single modular trays each including a pair of side walls and a pair of end walls cooperating to define an upper opening, wherein the at least two single modular trays include first means for connecting to another modular tray;

b) at least one double modular tray having a second length dimension and a width dimension, the second length dimension being approximately twice the first length dimension of each of the at least two single modular trays, wherein the at least one double modular tray includes a pair of side walls and a pair of end walls cooperating to define an upper opening, and wherein the at least one double modular tray includes a second means for connecting to another modular tray, and wherein the at least two single modular trays are connectable to the at least one double modular tray via the first and second means; and

c) a single closing lid constructed and arranged to be simultaneously supported by the at least two single modular trays and the at least one double modular tray, and then latchable thereto; and

d) wherein the single closing lid is removable from the at least two single modular trays and the at least one double modular tray by unlatching so that every one of the modular trays is only either open with the lid removed from each of their upper openings or closed with the lid closing each of their upper openings.

15. The modular tray and lid combination of claim 14 which further includes at least one slide latch assembled to the closing lid and being constructed and arranged to interfit into at least one of the single modular trays and the one double modular tray.

16. The modular tray and lid combination of claim 15 wherein at least one of the side walls and end walls defines a slot for receiving a portion of the at least one slide latch.

17. The modular tray and lid combination of claim 14 wherein one of the first and second means for connecting includes a male clip that is assembled to at least one of the modular trays.

18. The modular tray and lid combination of claim 14 wherein the slot of one modular tray is oppositely positioned relative to the slot of one of the other modular trays.

19. A method of creating a containment case from a plurality of modular trays, the method comprising the following steps:

a) providing a plurality of modular trays, each modular tray including a pair of side walls and a pair of end walls cooperating to define an upper opening, wherein each of the modular trays includes means for connecting the modular tray with at least one other modular tray of the plurality of modular trays;

b) providing a single closing lid constructed and arranged to be simultaneously supported by each modular tray of the plurality of modular trays for closing their upper openings;

c) connecting together a plurality of modular trays using the means for connecting, wherein every one of the connected modular trays is open with the lid removed from each of their upper openings;

d) placing the closing lid on the connected plurality of modular trays so that every one of the modular trays has the lid closing each of their upper openings; and

e) latching the closing lid to the connected plurality of modular trays for securing the closing lid in a closing position.

20. A modular tray and lid combination for constructing a containment case, the modular tray and lid combination comprising:

a) a plurality of modular trays, each modular tray including a pair of side walls and a pair of end walls cooperating to define an upper opening;

b) a support plate constructed and arranged to fit beneath the plurality of modular trays when they are arranged for connection, the support plate contacting each modular tray of the plurality of modular trays; and

c) a single closing lid constructed and arranged to be simultaneously supported by each modular tray of the plurality of modular trays for closing their upper openings, and then latchable thereto; and

d) wherein the single closing lid is removable from the plurality of modular trays by unlatching so that every one of the modular trays is only either open with the lid removed from each of their upper openings or closed with the lid closing each of their upper openings.