Battery powered surgical instrument

• US 7,909,221 B2
• Filed: 10/08/2008
• Issued: 03/22/2011
• Est. Priority Date: 06/03/2005
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Tyco Healthcare Group LP (Medtronic Plc)
• Inventors: Viola, Frank J, Krehel, Gregg, Pedros, Guido
• Primary Examiner(s): Smith; Scott A.
• Application Number:
  US12/247,733
• Publication Number:
  US 20090032568A1
• Time in Patent Office: 895 Days
• Field of Search: 227/19, 227/176.1, 227/175.2, 227/175.1, 227/180.1, 227/216, 227/217, 606/139, 606/219, 606/9, 606/127, 606/143, 606/151, 606/153, 173/20
• US Class Current: 227/175.1
• CPC Class Codes: A61B 17/00234 for minimally invasive surgery A61B17/0218, A61B17/0469, A61B17/12013, A61B17/1285, A61B17/29, A61B17/320016 take precedence
• CPC Class Codes: A61B 17/068 Surgical staplers , e.g. containing multiple staples or clampsstaplers containing only one staple A61B17/10; magazines or containers for staples A61B17/105; for performing anastomosis A61B17/115; staplers in general B25C5/00
• CPC Class Codes: A61B 17/072 for applying a row of staples in a single action , e.g. the staples being applied simultaneously
• CPC Class Codes: A61B 17/07207 the staples being applied sequentially
• CPC Class Codes: A61B 17/12 for ligaturing or otherwise compressing tubular parts of the body, e.g. blood vessels, umbilical cord specially adapted for vas deferens or fallopian tubes A61F6/20; materials for ligaturing blood vessels A61L17/00
• CPC Class Codes: A61B 2017/00022 Sensing or detecting at the treatment site
• CPC Class Codes: A61B 2017/00128 related to intensity or progress of surgical action
• CPC Class Codes: A61B 2017/00132 Setting operation time of a device A61B2017/00123 takes precedence
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/00734 battery operated
• CPC Class Codes: A61B 2017/07214 Stapler heads
• CPC Class Codes: A61B 2017/07257 characterised by its anvil
• CPC Class Codes: A61B 2017/07271 characterised by its cartridge
• CPC Class Codes: A61B 2017/07285 characterised by its cutter
• CPC Class Codes: A61B 2017/2943 Toothed members, e.g. rack and pinion
• CPC Class Codes: A61B 2017/320052 Guides for cutting instruments by marking A61B2090/395

Abstract

A surgical stapler has a handle assembly including a stationary handle and a trigger. The stapler also has a drive assembly with a body having a working end and a cam member supported on the working end. The cam member is positioned to translate relative to the anvil to maintain the anvil in the closed position during firing of the stapler. The trigger is operatively connected to a power cell. The power cell is operably connected to a motor of the drive assembly. The manipulation of the trigger actuates the power cell such that the power cell powers the drive assembly to effect translation of the cam member relative to the anvil. The stapler also has a channel for supporting the staple cartridge and the motor of the drive assembly controls the actuation sled supported within the cartridge. The actuation sled urges the plurality of staples from the cartridge when the anvil is in the closed position and in cooperative alignment with the staple cartridge.

Claims

1. A battery powered surgical apparatus comprising:

a housing;

an endoscopic portion extending from the housing;

a fastening assembly coupled to the endoscopic portion, the fastening assembly including a pair of jaws defining a stapling mechanism, at least one of the jaws being movable with respect to the other jaw; and

a drive source disposed within the housing, the drive source including a motor powered by an internal battery, the motor adapted and configured for spinning a first gear, the first gear being in contact with a second gear such that rotation of the first gear rotates the second gear, the second gear being operatively connected to a drive member and a collar such that upon rotation of the second gear the collar cooperates and engages the drive member to move the drive member along a longitudinal axis.

2. The battery powered surgical apparatus of claim 1, wherein a clockwise rotation of the second gear rotates the collar in a similar direction to move the drive member in a distal direction toward the endoscopic portion to actuate the stapling mechanism in the fastening assembly.

3. The battery powered surgical apparatus of claim 1, wherein a counter-clockwise rotation of the second gear rotates the collar in a similar manner to move the drive member in a proximal direction toward the housing.

4. The battery powered surgical apparatus of claim 1, wherein drive member is positioned through a central bore of the second gear such that the drive member moves in an axial manner through the bore.

5. The battery powered surgical apparatus of claim 1, wherein the motor comprises a drive shaft configured for spinning the first gear.

6. The battery powered surgical apparatus of claim 1, wherein the first gear has teeth that mesh with and rotate a number of teeth of the second gear.

7. The battery powered surgical apparatus of claim 1, wherein the drive source is configured for moving the at least one jaw of the fastening assembly.

8. The battery powered surgical apparatus of claim 7, wherein the drive source further includes a body having a working end and a cam member supported on the working end, the cam member being positioned to translate relative to one of the jaws of the fastening assembly to maintain the jaw in an open or closed position.

9. The battery powered surgical apparatus of claim 1, wherein the pair of jaws of the fastening assembly defines a staple carrying cartridge and an anvil, respectively.

10. The battery powered surgical apparatus of claim 1, wherein the endoscopic portion is rotatable relative to the housing.

11. The battery powered surgical apparatus of claim 1, wherein the drive source actuates the stapling mechanism with a predetermined amount of torque.