Hand triggered tissue sealant spray apparatus and system

• US 7,909,267 B2
• Filed: 02/20/2009
• Issued: 03/22/2011
• Est. Priority Date: 01/12/2005
• Status: Active Grant

• Current Assignee: Baxter Healthcare SA (Baxter International Inc.), Baxter International Inc.
• Original Assignee: Baxter Healthcare SA (Baxter International Inc.), Baxter International Inc.
• Inventors: Ariagno, Scott R., Zakarija, Lillian G., Redl, Heinz, Khakpour, Zafar, Kellner, Andreas
• Primary Examiner(s): Tran; Len
• Assistant Examiner(s): Reis; Ryan
• Application Number:
  US12/390,014
• Publication Number:
  US 20090152305A1
• Time in Patent Office: 760 Days
• Field of Search: 239/302, 239/303, 239/304, 239/306, 239/310, 239/311, 239/320, 239/321, 239/322, 239/372, 239/418, 239/419.3, 222/137, 222/145.5, 222/327, 222/391, 604/82, 604/191, 604/289
• US Class Current: 239/321
• CPC Class Codes: A61B 17/00491 Surgical glue applicators surgical adhesives A61L24/00; two-component delivery syringes A61M5/19
• CPC Class Codes: A61B 2017/00495 for two-component glue
• CPC Class Codes: B05B 7/0408 with arrangements for mixing two or more liquids
• CPC Class Codes: B05B 7/0483 with gas and liquid jets intersecting in the mixing chamber
• CPC Class Codes: B05C 17/00516 Shape or geometry of the outlet orifice or the outlet element
• CPC Class Codes: B05C 17/00553 with means allowing the stock of material to consist of at least two different components
• CPC Class Codes: B05C 17/015 with pneumatically or hydraulically actuated piston or the like B05C17/00543 takes precedence

Abstract

An applicator includes a bore for containing a sealant component, a piston moveably positioned in the bore, a plunger member connected to the piston with a distal end disposed within the bore and a proximal end depending from the bore, a distal outlet communicating with the bore and connectable to a gas source, and an actuating member carried by the proximal end of the plunger member to move with the plunger member as the plunger member moves along the bore. The applicator may be used in a system with a gas source connected to the distal outlet, and a control unit connected to the actuating member and the gas source, the control unit adapted to supply gas to the distal outlet from the gas source essentially simultaneous with a force applied to the actuating member.

Claims

1. An applicator comprising:

a bore for containing a sealant component;

a piston moveably positioned in the bore;

a plunger member with a distal end disposed within the bore and connected to the piston and a proximal end depending from the bore,

a distal outlet communicating with the bore and connectable to a gas source; and

an actuating member carried by the proximal end of the plunger member to move with the plunger member as the plunger member moves along the bore,

the actuating member adapted to cause the sealant component to be ejected from the bore and gas to be supplied essentially simultaneously with the ejection of the sealant component from the bore when force is applied to the actuating member.

2. The applicator according to claim 1, wherein the actuating member comprises a user-contact surface associated with a switch that causes a variation in pressure or generates an electrical signal to actuate a supply of gas to the distal outlet.

3. The applicator according to claim 1, further comprising a flow path connected to the actuating member and connectable to the gas source, the flow path including an opening disposed on a surface of the actuating member.

4. The applicator according to claim 3, wherein a proximal portion of the actuating member includes a depression having a concave shape to receive a user'"'"'s thumb, the depression including a protrusion disposed around the opening.

5. The applicator according to claim 1, comprising another bore for containing a sealant component, another piston moveably positioned in the another bore, and another plunger member connected to the another piston with a distal end disposed in the another bore and a proximal end depending from the bore, the actuating member being carried by the proximal end of the another plunger member to ride with the another plunger member as the another plunger member moves along the bore.

6. The applicator according to claim 5, wherein the applicator comprises a platform connected to the proximal ends of the plunger member and the another plunger member, the actuating member removeably mounted on the platform to be carried on the proximal ends of the plunger member and the another plunger member.

7. The applicator according to claim 6, wherein the actuating member is removably carried by the platform.

8. The applicator according to claim 6, wherein the actuating member is formed integrally with the platform.

9. The applicator according to claim 6, wherein the applicator comprises a frame that carries the bore and the other bore, and an extension arm slidably received by the frame at a distal end and connected to the platform at a proximal end.

10. The applicator according to claim 1, comprising at least one gas passageway connectable to the gas source and disposed around the distal outlet.

11. A system for applying sealant, the system comprising:

a bore for containing a sealant component, a piston moveably positioned in the bore, a plunger member connected to the piston with a distal end disposed within the bore and a proximal end depending from the bore, a distal outlet communicating with the bore and connectable to a gas source, and an actuating member carried by the proximal end of the plunger member to move with the plunger member as the plunger member moves along the bore;

a gas source connected to the distal outlet; and

a control unit connected to the actuating member and the gas source, the control unit adapted to supply gas to the distal outlet from the gas source essentially simultaneous with a force applied to the actuating member.

12. The system according to claim 11, wherein the control unit is adapted to stop the supply of gas to the distal outlet from the gas source after a predetermined time delay after the force applied to the actuating member is removed.

13. The system according to claim 12, wherein the control unit comprises a pressure switch connected to the actuating member and a valve connected between the distal outlet and the gas source, the valve having an open state and a closed state and activation of the pressure switch causing the valve to move between the open and closed states.

14. The system according to claim 13, further comprising a flow path between the gas source and the actuating member, the pressure switch in communication with the flow path.

15. The system according to claim 14, wherein the flow path includes an opening, the opening disposed on the actuating member.

16. The system according to claim 14, further comprising a timing delay control member disposed between the pressure switch and the flow path and adapted to prevent the pressure switch from closing the valve until after the predetermined time delay.

17. The system according to claim 11, wherein the gas source comprises a source of pressurized, sterile gas or air.

18. The system according to claim 11, wherein:

the control unit comprises a first flow branch connectable to a gas source and the actuating member of the applicator, and a second flow branch connectable to the gas source and the distal outlet of the applicator,

the control unit being adapted to control the second flow branch to supply gas to the distal outlet from the gas source essentially simultaneous with a force applied to the actuating member and to control the second flow branch to stop the supply of gas to the distal outlet from the gas source after a predetermined time delay after the force applied to the actuating member is removed.

19. The control unit according to claim 18, wherein the control unit has a single inlet connectable to a gas source, the first and second flow branches connected to the single inlet and each of the first and second flow branches having a flow controller to maintain a gas pressure in the first or second flow branch.

20. The control unit according to claim 19, further comprising a pressure switch in communication with the first flow branch and a valve disposed in the second flow branch, the valve having an open state and a closed state and activation of the pressure switch causing the valve to move between the open and closed states.

21. The control unit according to claim 20, further comprising a timing delay control member disposed between the pressure switch and the first flow branch and adapted to prevent the pressure switch from closing the valve until after the predetermined time delay.