Artificial spinal unit assemblies

• US 7,909,869 B2
• Filed: 02/12/2004
• Issued: 03/22/2011
• Est. Priority Date: 08/05/2003
• Status: Active Grant

• Current Assignee: Tyler Fusion Technologies LLC
• Original Assignee: Flexuspine Incorporated
• Inventors: Gordon, Charles R., Harbold, Corey T., Hanson, Heather S.
• Primary Examiner(s): Isabella, David
• Assistant Examiner(s): SCHILLINGER, ANN M
• Application Number:
  US10/777,411
• Publication Number:
  US 20050033432A1
• Time in Patent Office: 2,595 Days
• Field of Search: 623 1711- 1716
• US Class Current: 623/17.11
• CPC Class Codes: A61B 17/7008 with parts of, or attached to, the longitudinal elements, bearing against an outside of the screw or hook heads, e.g. nuts on threaded rods A61B17/7007 takes precedence
• CPC Class Codes: A61B 17/7023 with a pivot joint
• CPC Class Codes: A61B 17/7032 Screws or hooks with U-shaped head or back through which longitudinal rods pass
• CPC Class Codes: A61B 17/7064 Devices acting on, attached to, or simulating the effect of, vertebral facets; Tools therefor
• CPC Class Codes: A61B 17/86 Pins or screws or threaded wires; nuts therefor A61B17/72 take precedence
• CPC Class Codes: A61F 2/30767 Special external or bone-contacting surface, e.g. coating for improving bone ingrowth
• CPC Class Codes: A61F 2/44 for the spine, e.g. vertebrae, spinal discs
• CPC Class Codes: A61F 2/4405 for apophyseal or facet joints, i.e. between adjacent spinous or transverse processes devices implanted between spinous or transverse processes A61B17/7062
• CPC Class Codes: A61F 2/4425 made of articulated components
• CPC Class Codes: A61F 2002/30133 kidney-shaped or bean-shaped
• CPC Class Codes: A61F 2002/30462 retained or tied with a rope, string, thread, wire or cable
• CPC Class Codes: A61F 2002/30492 using a locking pin
• CPC Class Codes: A61F 2002/30507 using a threaded locking member, e.g. a locking screw or a set screw
• CPC Class Codes: A61F 2002/30515 using a locking wedge or block
• CPC Class Codes: A61F 2002/30538 for adjusting angular orientation
• CPC Class Codes: A61F 2002/3055 for adjusting length
• CPC Class Codes: A61F 2002/30556 for adjusting thickness
• CPC Class Codes: A61F 2002/30579 with mechanically expandable devices, e.g. fixation devices
• CPC Class Codes: A61F 2002/30649 Ball-and-socket joints
• CPC Class Codes: A61F 2002/30785 parallel
• CPC Class Codes: A61F 2002/3079 : Stepped or enlarged apertures, e.g. having discrete diameter changes
• CPC Class Codes: A61F 2002/30841 : Sharp anchoring protrusions for impaction into the bone, e.g. sharp pins, spikes
• CPC Class Codes: A61F 2002/443 : having two transversal endplates and at least one intermediate component
• CPC Class Codes: A61F 2220/0025 : Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2220/0075 : sutured, ligatured or stitched, retained or tied with a rope, string, thread, wire or cable
• CPC Class Codes: A61F 2230/0015 : Kidney-shaped, e.g. bean-shaped
• CPC Class Codes: A61F 2250/0006 : for adjusting angular orientation
• CPC Class Codes: A61F 2250/0009 : for adjusting thickness

Abstract

An artificial functional spinal unit is provided comprising, generally, an expandable artificial intervertebral implant that can be placed via a posterior surgical approach and used in conjunction with one or more artificial facet joints to provide an anatomically correct range of motion. Expandable artificial intervertebral implants in both lordotic and non-lordotic designs are disclosed, as well as lordotic and non-lordotic expandable cages for both PLIF (posterior lumber interbody fusion) and TLIF (transforaminal lumbar interbody fusion) procedures. The expandable implants may have various shapes, such as round, square, rectangular, banana-shaped, kidney-shaped, or other similar shapes. By virtue of their posteriorly implanted approach, the disclosed artificial FSU'"'"'s allow for posterior decompression of the neural elements, reconstruction of all or part of the natural functional spinal unit, restoration and maintenance of lordosis, maintenance of motion, and restoration and maintenance of disc space height.

Claims

1. An intervertebral implant for a human spine, comprising:

a cage element comprising a superior surface and an inferior surface, wherein the inferior surface of the cage element is configured to support a first vertebra of the human spine to inhibit movement of the first vertebra towards a second vertebra, and wherein the superior surface of the cage element comprises a first opening;

an insert comprising a support surface for the second vertebra, wherein the support surface, during use, supports at least a portion of the second vertebra above and away from the superior surface of the cage element and inhibits movement of the second vertebra towards the first vertebra, and wherein the insert, during use, is inserted at least partially into the cage element; and

an expansion member that, during use, is inserted in the cage element through an opening in a side of the cage element to expand the intervertebral implant by elevating the insert to move a portion of the insert through the first opening in the superior surface of the cage element so that at least a portion of the support surface of the insert is raised above and away from the superior surface of the cage to support at least a portion of the second vertebra above and away from the superior surface of the cage element.

2. The intervertebral implant of claim 1, wherein the intervertebral implant is configured such that the direction of movement of the expansion member is substantially perpendicular to the direction of movement of the insert.

3. The intervertebral implant of claim 1, wherein the expansion member is configured to be advanced between an interior surface of the cage element and the inferior surface of the insert.

4. The intervertebral implant of claim 1, wherein the support surface of the insert comprises osteoconductive mesh structure.

5. The intervertebral implant of claim 1, wherein an interior surface of the cage element comprises a raised portion configured to inhibit backout of the expansion member after expansion of the intervertebral implant.

6. The intervertebral implant of claim 1, wherein the expansion member comprises an angled portion configured to engage an angled portion of the insert to facilitate insertion of the expansion member in the cage element.

7. The intervertebral implant of claim 1, wherein the support surface of the insert comprises at least a majority of a surface of the intervertebral implant that is configured to support the second vertebra.

8. The intervertebral implant of claim 1, wherein the support surface comprises a substantially planar surface that supports at least a portion of the second vertebra above and away from the superior surface of the cage element and inhibits movement of the second vertebra towards the first vertebra during use.

9. The intervertebral implant of claim 1, wherein the support surface of the insert comprises a substantially planar surface of sufficient cross-sectional area to support the second vertebra above and away from the superior surface of the cage element during use.

10. The intervertebral implant of claim 1, wherein, during use, the support surface of the insert supports the second vertebra above and away from the superior surface of the cage element such that the second vertebra does not contact the superior surface of the cage element.

11. The intervertebral implant of claim 1, wherein the expansion member is at least partially removed from the cage element after being inserted in the cage element through an opening in a side of the cage element to expand the intervertebral implant.

12. An intervertebral implant for a human spine, comprising:

a cage element comprising a superior surface and an inferior surface, wherein the inferior surface of the cage element is configured to support a first vertebra of the human spine to inhibit movement of the first vertebra towards a second vertebra, and wherein the superior surface of the cage element comprises an opening;

an insert comprising an inferior surface and a support surface for the second vertebra, wherein the support surface, during use, supports the at least a portion of the second vertebra above and away from the superior surface of the cage element and inhibits movement of the second vertebra towards the first vertebra, wherein the insert, during use, is inserted at least partially into the cage element such that at least a portion of the inferior surface of the insert is below the superior surface of the cage element and at least a portion of the support surface of the insert is above the superior surface of the cage element to support at least a portion of the second vertebra above and away from the superior surface of the cage element; and

an expansion member that, during use, is inserted in the cage element through an opening in a side of the cage element to elevate at least a portion of the insert through the opening in the superior surface of the cage element so that the support surface of the insert is raised above and away from the superior surface of the cage to support at least a portion of the second vertebra above and away from the superior surface of the cage element.

13. The intervertebral implant of claim 12, wherein the intervertebral implant is configured such that the direction of movement of the expansion member is substantially perpendicular to the direction of movement of the insert.

14. The intervertebral implant of claim 12, wherein the expansion member is configured to be advanced between an interior surface of the cage element and the inferior surface of the insert.

15. The intervertebral implant of claim 12, wherein the support surface of the insert comprises osteoconductive mesh structure.

16. The intervertebral implant of claim 12, wherein an interior surface of the cage element comprises a raised portion configured to inhibit backout of the expansion member after insertion of the expansion member.

17. The intervertebral implant of claim 12, wherein the expansion member comprises an angled portion configured to engage an angled portion of the insert to facilitate insertion of the expansion member in the cage element.

18. The intervertebral implant of claim 12, wherein the support surface of the insert comprises at least a majority of a surface of the intervertebral implant that is configured to support the second vertebra.

19. The intervertebral implant of claim 12, wherein the support surface comprises a substantially planar surface that supports at least a portion of the second vertebra above and away from the superior surface of the cage element and inhibits movement of the second vertebra towards the first vertebra during use.

20. The intervertebral implant of claim 12, wherein the support surface of the insert comprises a substantially planar surface of sufficient cross-sectional area to support the second vertebra above and away from the superior surface of the cage element during use.

21. The intervertebral implant of claim 12, wherein, during use, the support surface of the insert supports the second vertebra above and away from the superior surface of the cage element such that the second vertebra does not contact the superior surface of the cage element.

22. The intervertebral implant of claim 12, wherein the expansion member is at least partially removed from the cage element after being inserted in the cage element through the opening in a side of the cage element to elevate at least a portion of the insert.

23. An intervertebral implant for a human spine, comprising:

a cage element with a superior surface and an inferior surface, wherein the inferior surface of the cage element comprises a first opening and the superior surface of the cage element comprises a second opening;

a first insert, wherein, during use, at least a portion of the first insert is inserted at least partially into the first opening, and wherein the first insert comprises a support surface that, during use, supports at least a portion of a first vertebra below and away from the inferior surface of the cage element and inhibits movement of the first vertebra towards a second vertebra;

a second insert, wherein, during use, at least a portion of the second insert is inserted at least partially into the second opening, and wherein the second insert comprises a support surface that, during use, supports at least a portion of a second vertebra above and away from the superior surface of the cage element and inhibits movement of the second vertebra towards the first vertebra; and

an expansion member that, during use, is inserted in a third opening in the cage element to lower the support surface of the first insert below and away from the inferior surface of the cage element to support at least a portion of the first vertebra below and away from the inferior surface of the cage element and inhibit movement of the first vertebra towards a second vertebra,

wherein the expansion member when inserted in the third opening raises the support surface of the second insert above and away from the superior surface of the cage element to support at least a portion of the second vertebra above and away from the superior surface of the cage element and inhibit movement of the second vertebra towards the first vertebra.

24. The intervertebral implant of claim 23, wherein the intervertebral implant is configured such that the direction of movement of the expansion member is substantially perpendicular to the direction of movement of the first insert and the second insert.

25. The intervertebral implant of claim 23, wherein the expansion member is configured to be advanced between a superior surface of the first insert and an inferior surface of the second insert.

26. The intervertebral implant of claim 23, wherein the support surface of the first insert comprises osteoconductive mesh structure.

27. The intervertebral implant of claim 23, wherein the support surface of the second insert comprises osteoconductive mesh structure.

28. The intervertebral implant of claim 23, wherein an interior surface of the cage element comprises a raised portion configured to inhibit backout of the expansion member after insertion of the expansion member.

29. The intervertebral implant of claim 23, wherein expanding the intervertebral implant comprises increasing a height of the intervertebral implant.

30. The intervertebral implant of claim 23, wherein the expansion member comprises at least one angled portion configured to engage an angled portion of the first or second insert to facilitate insertion of the expansion member in the cage element.

31. The intervertebral implant of claim 23, wherein the support surface of the first insert comprises at least a majority of a surface of the intervertebral implant that is configured to support the first vertebra.

32. The intervertebral implant of claim 23, wherein the support surface of the second insert comprises at least a majority of a surface of the intervertebral implant that is configured to support the second vertebra.

33. The intervertebral implant of claim 23, wherein the support surface of the first insert comprises a substantially planar surface that supports at least a portion of the first vertebra above and away from the inferior surface of the cage element and inhibits movement of the second vertebra towards the first vertebra during use, and wherein the support surface of the second insert comprises a substantially planar surface that supports at least a portion of the second vertebra above and away from the superior surface of the cage element and inhibits movement of the second vertebra towards the first vertebra during use.

34. The intervertebral implant of claim 23, wherein the support surface of the first insert comprises a substantially planar surface of sufficient cross-sectional area to support the second vertebra below and away from the inferior surface of the cage element during use, and wherein the support surface of the second insert comprises a substantially planar surface of sufficient cross-sectional area to support the second vertebra above and away from the superior surface of the cage element during use.

35. The intervertebral implant of claim 23, wherein, during use, the support surface of the first insert supports at least a portion of a first vertebra below and away from the inferior surface of the cage element such that the first vertebra does not contact the inferior surface of the cage element, and the support surface of the second insert supports at least a portion of a second vertebra above and away from the superior surface of the cage element such that the second vertebra does not contact the superior surface of the cage element.

36. The intervertebral implant of claim 23, wherein the expansion member is at least partially removed from the cage element after being inserted in the third opening in the cage element to lower the support surface of the first insert below and away from the inferior surface of the cage element to support at least a portion of the first vertebra below and away from the inferior surface of the cage element and inhibit movement of the first vertebra towards a second vertebra.

37. An intervertebral implant for a human spine, comprising:

a first member comprising a first inferior surface and a first superior surface, where the first superior surface comprises a substantially planar surface configured to contact and support a first vertebra of a human spine;

a second member comprising a second inferior surface and a second superior surface, where the second inferior surface comprises a substantially planar surface configured to contact and support a second vertebra of a human spine;

a cage comprising a first opening in a superior surface of the cage and a second opening in an inferior surface of the cage, wherein, during use, the first member is inserted at least partially into the first opening and the second member is inserted at least partially in the second opening; and

an expansion element that, during use, is inserted between the first inferior surface of the first member and the second superior surface of the second member, wherein insertion of the expansion member expands the first and second members relative to one another to increase a separation distance between the first superior surface of the first member and the second inferior surface of the second member, wherein the first superior surface is expanded above the superior surface of the cage and the second inferior surface is expanded below the inferior surface of the cage, such that the distance between the first superior surface and the second inferior surface is greater than the distance between the superior surface and the inferior surface of the cage, and wherein the first superior surface supports at least a portion of the first vertebra above the superior surface of the cage and the second inferior surface supports at least a portion of the second vertebra below the inferior surface of the cage.

38. The intervertebral implant of claim 37, wherein the expansion element is at least partially removed from the cage element after being inserted between the first inferior surface of the first member and the second superior surface of the second member.