Tuning order configurator performance by dynamic integration of manufacturing and field feedback

• US 7,912,568 B2
• Filed: 11/27/2007
• Issued: 03/22/2011
• Est. Priority Date: 11/27/2007
• Status: Expired due to Fees

• Current Assignee: GlobalFoundries, Inc.
• Original Assignee: International Business Machines Corporation
• Inventors: Tollers, Gary V., Bagwell, Derek P., Vasudevan, Cheranellore, Buttke, Joni L.
• Primary Examiner(s): BARNES-BULLOCK, CRYSTAL JOY
• Application Number:
  US11/945,700
• Publication Number:
  US 20090138117A1
• Time in Patent Office: 1,211 Days
• Field of Search: 700/95, 700/97, 700/99, 700103-106, 700108-110, 702182-185, 705/7, 705/10, 705/28, 706 46- 48
• US Class Current: 700/103
• CPC Class Codes: G05B 19/41865 characterised by job scheduling, process planning, material flow
• CPC Class Codes: G05B 19/41875 characterised by quality surveillance of production
• CPC Class Codes: G05B 2219/32203 Effect of material constituents, components on product manufactured
• CPC Class Codes: G06Q 10/087 Inventory or stock management, e.g. order filling, procurement or balancing against orders
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

A novel and non-obvious method, system and apparatus for tuning order configurator performance by dynamic integration of manufacturing and field feedback information. A method for dynamically tuning order configurator behavior by using product issue data can include collecting product issue data for a manufactured product, the product issue data including performance and attribute information of a part of the manufactured product, analyzing the collected product issue data to identify a problematic part, and, modifying the order configurator using the analyzed product issue data.

Claims

1. A method for dynamically tuning order configurator performance, the method comprising:

collecting product issue data for a manufactured product, the product issue data including performance and attribute information of a part of the manufactured product;

analyzing in an optimized order configurator executing in memory by a processor of a computer the collected product issue data to identify a problematic part; and

,

modifying the order configurator using the analyzed product issue data, wherein the modifying the order configurator using the analyzed product issue data further comprises modifying an existing part selection rule by removing the problematic part from an availability list of the manufactured product.

2. The method of claim 1, further comprising deploying the manufactured product in a location selected from the group consisting of (i) a manufacturing facility and (ii) a field deployment.

3. The method of claim 1, wherein the modifying the order configurator using the analyzed product issue data comprises adding a new part selection rule.

4. The method of claim 1, wherein the modifying the order configurator using the analyzed product issue data comprises modifying an attribute of the problematic part to avoid repeating a current product configuration.

5. The method of claim 4, wherein the modifying an attribute of the problematic part comprises removing the manufactured product from an applicable products list of the problematic part.

6. A product issues data processing system comprising:

a product issues data store;

a product issues analysis module coupled to the product issues data store and executing in memory by at least one processor of a computer;

an automated product issues feedback engine coupled to the product issues analysis module, the product issues feedback engine comprising program code enabled to collect product issues data for a manufactured product, the product issues data associating characteristics of the manufactured product determined to have issues during manufacturing and field deployment, to modify an existing configuration order for the manufactured product to account for the characteristics in the collected product issues data;

wherein the product issues feedback engine further comprises;

issues analysis object information;

a parts selection rule modifier coupled to the issues analysis object information wherein the parts selection rule modifier comprises program code enabled to dynamically change priorities of parts, the applicability status of parts, and to selectively enable or disable parts; and

an optimized order configurator coupled to the parts selection rule modifier, the order configurator comprising rules for parts selection and parts object information and the parts selection rule modifier comprising program code enabled to dynamically change priorities of parts, the applicability status of parts, and to selectively enable or disable parts.

7. The system of claim 6, wherein the program code is further enabled to apply the modified configuration order to the manufactured product.

8. The system of claim 6, wherein the product issues analysis object information comprises a collection of root cause analysis information.

9. A computer program product comprising a computer usable storage medium embodying computer usable program code for generating product issue feedback, the computer program product comprising:

computer usable program code for collecting product issue data for a manufactured product, the product issue data including performance and attribute information of a part of the manufactured product;

computer usable program code for analyzing the collected product issue data to identify a problematic part; and

computer usable program code for modifying the order configurator using the analyzed product issue data, wherein the computer usable program code for modifying the order configurator using the analyzed product issue data comprises modifying an existing part selection rule by removing the problematic part from an availability list of the manufactured product.

10. The computer program product of claim 9, wherein the computer usable program code for modifying the order configurator using the analyzed product issue data comprises adding a new part selection rule.

11. The computer program product of claim 9, wherein the computer usable program code for modifying the order configurator using the analyzed product issue data comprises modifying an attribute of the problematic part to avoid repeating a current product configuration.

12. The computer program product of claim 11, wherein the computer usable program code for modifying an attribute of the problematic part to avoid repeating a current product configuration comprises removing the manufactured product from an applicable products list of the problematic part.