Automatic clothes dryer

• US 7,913,418 B2
• Filed: 10/22/2007
• Issued: 03/29/2011
• Est. Priority Date: 06/23/2005
• Status: Active Grant

• Current Assignee: Whirlpool Corporation
• Original Assignee: Whirlpool Corporation
• Inventors: Glotzbach, Mark E., Carow, James P.
• Primary Examiner(s): GRAVINI, STEPHEN MICHAEL
• Application Number:
  US11/876,217
• Publication Number:
  US 20080034611A1
• Time in Patent Office: 1,254 Days
• Field of Search: 346/01, 346/02, 345/95, 346/66, 344/99, 344/86, 343/80, 342/60, 73/73, 241/5, 241/39, 137/803, 705/14.56, 348/14.08, 417/48, 68/5.C
• US Class Current: 34/499
• CPC Class Codes: D06F 2103/00 Parameters monitored or detected for the control of domestic laundry washing machines, washer-dryers or laundry dryers
• CPC Class Codes: D06F 2103/08 Humidity
• CPC Class Codes: D06F 2103/32 Temperature
• CPC Class Codes: D06F 2103/36 Flow or velocity
• CPC Class Codes: D06F 2103/54 related to blowers or fans
• CPC Class Codes: D06F 2105/58 Indications or alarms to the control system or to the user
• CPC Class Codes: D06F 34/26 Condition of the drying air, e.g. air humidity or temperature
• CPC Class Codes: D06F 58/50 Responding to irregular working conditions, e.g. malfunctioning of blowers
• CPC Class Codes: G06Q 30/0258 Registration
• CPC Class Codes: Y10T 137/206 Flow affected by fluid contact, energy field or coanda effect [e.g., pure fluid device or system]

Abstract

An automatic clothes dryer comprises a cabinet defining an interior space in which is rotatably mounted a drum that defines a drying chamber, a heater assembly having a heating element for heating air, and a motor for rotating the drum. A blower is mounted within the interior space and is fluidly coupled to the drying chamber for moving heated air through the drying chamber. A first temperature sensor is mounted upstream of the heating element. A second temperature sensor is mounted downstream of the blower. Outputs from the temperature sensors are utilized with one or more methods to determine the air flow characteristics through the dryer.

Claims

1. A method of operating a clothes dryer comprising a rotating drum defining a clothes drying chamber, an air flow system for supplying air to the clothes drying chamber and exhausting air from the clothes drying chamber, a motorized blower for moving air from an inlet to the drying chamber, through the clothes drying chamber, and through an exhaust inlet, and a heater for heating the air, the method comprising:

supplying air through the air flow system to define a supply air flow;

determining at least one parameter of the supply air flow;

calculating from the at least one parameter a supply air flow value indicative of a volumetric flow rate of air supplied to the clothes drying chamber;

calculating an exhaust air flow value indicative of a volumetric flow rate of air exhausted from the clothes drying chamber; and

determining a volumetric flow rate of the air flow through the air flow system based on the supply air flow value and the exhaust air flow value.

2. The method according to claim 1, wherein the determining a volumetric flow rate of the air flow comprises determining a blockage in the air flow system.

3. The method according to claim 1, wherein the determining a volumetric flow rate of the air flow comprises determining a leakage volumetric flow rate for the air flow system.

4. The method according to claim 1, wherein the at least one parameter of the supply air flow is a temperature value of the air supplied to the clothes drying chamber.

5. The method according to claim 4, wherein the temperature value of the air supplied to the clothes drying chamber is determined from a maximum time rate of increase in the temperature value of the air.

6. The method according to claim 1, wherein the exhaust air flow value is a temperature value of the air exhausted from the clothes drying chamber.

7. The method according to claim 6, wherein the volumetric flow rate of the air exhausted from the clothes drying chamber is determined from at least one of a speed, torque or current of the motorized blower, and the temperature value of the air exhausted from the clothes drying chamber.

8. The method according to claim 1, and further determining an inflection value from a time rate of change of a supply air temperature over a preselected time period.

9. The method according to claim 8, wherein the preselected time period occurs at an initiation of a drying cycle.

10. The method according to claim 8, and further determining the supply air temperature at regular time intervals.

11. The method according to claim 8 and further determining an initial supply air temperature value for determining with the inflection value a condition of the volumetric flow rate of the air flow through the air flow system.

12. The method according to claim 8, and further determining a minimum supply air temperature value for determining with the inflection value a condition of the volumetric flow rate of the air flow through the air flow system.

13. The method according to claim 1, wherein the determining of the supply air flow value is determined while the heater is one of energized or deenergized.

14. The method according to claim 13, wherein the determining of the supply air flow value is determined while the heater is both energized or and deenergized.