Multi-stage end-to-end cytotoxin handling system

• US 7,913,475 B2
• Filed: 12/03/2008
• Issued: 03/29/2011
• Est. Priority Date: 10/30/2008
• Status: Expired due to Fees

• Current Assignee: Baxter Corporation Englewood (Baxter International Inc.)
• Original Assignee: FHT, Inc.
• Inventors: Schneider, Dennis, Wallace, Morris W., Tribble, Dennis, Khan, Abdul Wahid
• Primary Examiner(s): HARMON, CHRISTOPHER R
• Application Number:
  US12/327,392
• Publication Number:
  US 20100107567A1
• Time in Patent Office: 846 Days
• Field of Search: 534/28, 534/25, 534/32, 534/67, 534/93, 53/52, 53/86, 531/11.R, 535/10
• US Class Current: 53/428
• CPC Class Codes: B65B 31/024 specially adapted for wrappers or bags B65B31/021, B65B31/022 take precedence
• CPC Class Codes: B65B 51/30 Devices, e.g. jaws, for applying pressure and heat, e.g. for subdividing filled tubes
• CPC Class Codes: B65B 61/06 by cutting
• CPC Class Codes: B65B 9/15 the preformed tubular webs being stored on filling nozzles
• CPC Class Codes: B65D 75/58 Opening or contents-removing devices added or incorporated during package manufacture B65D75/36, B65D85/1027 take precedence

Abstract

According to one embodiment, an integrated multi-stage end-to-end cytotoxin handling system includes a first stage for receiving a cytotoxin drug and for preparation of a dose of the cytotoxin drug; a second stage in selective communication with the first stage for further processing the prepared dose; and a third stage in selective communication with the second stage for further processing of the prepared dose. The third stage includes an automated apparatus for sealing the prepared dose in an enclosure. During the entire time from reception into the first stage for drug preparation thereof and to produce a cytotoxin dose to being scaled in the enclosure, the cytotoxin drug remains in a controlled, sealed environment.

Claims

1. An integrated multi-stage end-to-end drug handling system comprising:

a first stage for receiving a drug and for preparation of a dose of the drug;

a second stage in selective communication with the first stage for further processing the prepared dose; and

a third stage in selective communication with the second stage for further processing of the prepared dose, the third stage including an automated apparatus for sealing an item in an enclosure, wherein the third stage comprises a framed enclosure that has an exit port and the automated apparatus includes a flexible packaging sleeve that is in communication with the exit port and is supported by a sleeve body that has a removable top cover, the exit port permitting the item to be delivered to the packaging sleeve when the exit port is open to allow for creation of the enclosure to seal the item, wherein the third stage includes a docking assembly that permits the exit opening to be opened only when the sleeve body is in a locked position relative to a sleeve locking member that is part of the docking assembly and is coupled to the frame, the docking assembly further includes a docking ring cover that is configured to lock with the sleeve locking member to sealingly close the exit port, the docking ring cover further being configured to selectively lock with the top cover to permit removal from the sleeve locking member of the docking ring cover joined with the top cover resulting in the exit port being opened, whereby the sleeve body remains locked relative to the sleeve locking member;

wherein during the entire time from reception into the first stage for drug preparation thereof and to produce a dose to the sealing of the item in the enclosure, the drug remains in a controlled, sealed environment.

2. An integrated multi-stage end-to-end drug handling system comprising:

a first stage for receiving a drug and for preparation of a dose of the cytotoxin drug;

a second stage in selective communication with the first stage for further processing the prepared dose; and

a third stage in selective communication with the second stage for further processing of the prepared dose, the third stage including an automated apparatus for sealing an item in an enclosure, wherein the automated apparatus includes a flexible packaging sleeve that is supported by a member and has a length that permits a plurality of individual successive enclosures to be generated, the packaging sleeve being in a furled condition and coupled to the support member such that the packaging sleeve can be unfurled to permit reception of the item and creation of one enclosure, the automated apparatus including a tensioner device that is disposed about an outer surface of the packaging sleeve to apply tension to the packaging sleeve and control the unfurling thereof from the support member;

wherein during the entire time from reception into the first stage for drug preparation thereof and to produce a cytotoxin dose to the sealing of the item in the enclosure, the cytotoxin drug remains in a controlled, sealed environment.

3. The system of claim 2, wherein the first stage includes an automated drug preparation device that receives a drug vial containing the drug and processes the drug to produce the dose that is contained in a drug containing member, the first stage further being the stage where a drug/dose association is established.

4. The system of claim 3, wherein the drug containing member comprises one of a syringe, an IV bag, a drug vial and a container for holding drug.

5. The system of claim 2, wherein the dose is placed in a kit that has a unique patient identifier and dose identifier and can include other medical equipment.

6. The system of claim 2, wherein the second stage includes a plurality of glove ports with attached gloves to allow an operator to retrieve the prepared dose from the first stage and to further process the prepared dose with the sealed environment of the second stage, the second stage optionally including an automated drug preparation system contained therein.

7. The system of claim 2, wherein the controlled environment in each of the first, second and third stages comprises a negative pressure environment relative to each other and relative to the exterior surroundings.

8. The system of claim 2, wherein the third stage includes equipment for product labeling and dose verification such that if the dose is not verified, the prepared dose is not advanced to the automated apparatus for sealing the prepared dose.

9. The system of claim 2, wherein a first sealed door allows selective communication between the first stage and the second stage and a sealed passageway allows selective communication between the second stage and the third stage in a controlled manner.

10. The system of claim 2, wherein the third stage includes a plurality of glove ports with attached gloves to allow an operator to handle and introduce the prepared dose into the automated apparatus for sealing the prepared dose.

11. The system of claim 2, wherein the system is constructed to maintain an aseptic environment and is constructed to allow waste removal in a controlled manner from each stage without breaching containment barriers between stages.

19. The system of claim 2, wherein the first stage includes a first automated robotic device and the second stage includes a second robotic device that is in communication with the first robotic device to permit integration of the two stages.

20. The system of claim 2, wherein equipment associated with the first stage is controlled by a first set of process control steps;

equipment associated with the second stage is controlled by a second set of process control steps; and

equipment associated with the third stage is controlled by a third set of process control steps that are in communication and permit integration of the first stage and the second stage with the third stage.

12. An integrated multi-stage end-to-end cytotoxin handling system comprising:

a first stage for receiving a cytotoxin drug and for preparation of a dose of the cytotoxin drug;

a second stage in selective communication with the first stage for further processing the prepared dose; and

a third stage in selective communication with the second stage for further processing of the prepared dose, the third stage including an automated apparatus for sealing an item in an enclosure;

wherein during the entire time from reception into the first stage for drug preparation thereof and to produce a cytotoxin dose to the sealing of the item in the enclosure, the cytotoxin drug remains in a controlled, sealed environment;

wherein the automated apparatus for sealing the prepared dose comprises;

a tubular sleeve having an open first end, an open second end, and an outer surface;

a length of a flexible packaging sleeve that is open at one end, closed at an opposite end, and has an open interior space, the packaging sleeve being disposed about the outer surface of the tubular sleeve in a compressed form, the open end of the sleeve being sealingly attached to the first end of the tubular sleeve; and

a tensioner device that is disposed about an outer surface of the packaging sleeve and includes a first section that couples the first end of the packaging sleeve to the tubular sleeve and a second section disposed over the compressed packaging sleeve such that the second section applies tension to the packaging sleeve and control the unfurling thereof from the tubular sleeve;

wherein the open first end of the tubular sleeve is in communication with the open interior space of the packaging sleeve.

13. The system of claim 12, wherein the flexible packaging sleeve comprises a plastic bag that is sealed at a distal end opposite the one end, the bag having a bunched up form along the tubular sleeve.

14. The system of claim 12, further including a robotic gripper that moves along a guide track, the robotic gripper including a pair of grippers that are actuatable and move between an open position in which the packaging sleeve can be received between the grippers and a closed position in which the packaging sleeve can be captured between the grippers and a prescribed movement of the robotic gripper causing a predetermined length of the packaging sleeve to be unfurled from the tubular sleeve.

15. The system of claim 14, wherein the guide track is a track and the robotic gripper moves between a first position where the packaging sleeve is captured between the closed grippers and the prepared medication can be inserted into the packaging sleeve and a second position where the packaging sleeve is unfurled the predetermined length to allow sealing of the prepared medication and supplies within the packaging sleeve.

16. The system of claim 12, further including a controller that calculates a length of the packaging sleeve that has been removed and a length of the packaging sleeve that remains on the tubular sleeve.

17. The system of claim 12, further including an automated heat sealer that includes a first part and a second part, wherein at least one of the first and second parts includes a heated element that forms at least one heat seal in the packaging sleeve resulting in the prepared medication being sealed packaging sleeve.

18. The system of claim 17, wherein the heat seal comprises a pair of spaced heat seals and the system further includes an automated cutter that includes a blade for cutting the sealed packaging sleeve between the heat seals resulting the enclosure with the sealed item being cut loose from remaining packaging sleeve and creation of a new free sealed end of the packaging sleeve that is available for extension, wherein the first part serves as a back support surface onto which the packaging sleeve is compressed by both the second part that contains the heated element and the blade during a cutting action after the heat seal has been formed.

21. A method for preparing a dose of a drug and sealing it in an enclosure using an automated process comprises the steps of:

introducing a drug into a first sealed chamber of a first stage;

preparing a dose of medication in the first sealed chamber using an automated process;

transferring the prepared dose of medication into a second sealed chamber of a second stage, the sealed chamber having glove ports with attached gloves to permit handling of the dose of medication;

transferring the prepared dose of medication into a third sealed chamber of a third stage which includes an automated apparatus for sealing the prepared dose in an enclosure; and

sealing the dose of medication in the enclosure and then acting on the enclosure so that it can be individually transported from the third stage to another location, while at the same time, the sealed environment of the third chamber is maintained;

wherein during each of the transfers between the first stage and the second stage and the second stage and the third stage, the dose is contained within a sealed environment;

wherein the step of sealing the dose of medication further includes the steps of;

inserting the prepared medication into an open end of a tubular sleeve that has an outer surface, the open end being exposed to the first space, wherein a length of a flexible packaging sleeve that is open at one end and sealed at an opposite end and has an open interior space is disposed about the outer surface of the tubular sleeve in a compressed form, the open end of the sleeve being sealingly attached to the first end of the tubular sleeve such that the prepared medication is inserted into the open interior space;

unfurling a predetermined length of the packaging sleeve from the tubular sleeve, the unfurling of the packaging sleeve being metered and controlled by a tensioner device that is disposed about an outer surface of the packaging sleeve and located exterior to the compressed packaging sleeve and applies tension to the packaging sleeve; and

sealing the packaging sleeve along a seal.

22. The method of claim 21, wherein the first space is operatively connected to a vacuum such that the controlled environment comprises an environment under negative pressure.

23. The method of claim 21, further including the step of:

gripping the sealed end of the packaging sleeve with an automated robotic gripper; and

linearly driving the robotic gripper along a guide track to a second position to cause the predetermined length of the packaging sleeve to be unfurled from tubular sleeve.

24. The method of claim 23, further including the step of:

cutting the packaging sleeve at a location of the seal when the robotic gripper is in the second position.

25. The method of claim 21, wherein the step of sealing the packaging sleeve comprises the steps of:

positioning a first seal member against one face of the packaging sleeve;

positioning a second seal member against an opposite face of the packaging sleeve, the second seal member having a heated element that creates the heat seal as the second seal member applies a force against the opposite face.

26. The method of claim 25, further including the step of:

cutting the packaging sleeve along the seal by maintaining the first seal member against the one face of the packaging sleeve to provide a back support surface and directing a cutter against the opposite face, after the second seal member has been retracted, to cause the packaging sleeve to be cut.

27. The method of claim 21, further including the step of:

locking the first end of the tubular sleeve with a cap that can not be removed until the tubular sleeve is properly locked in place and sealed relative to the first space.

28. The method of claim 27, further including the step of:

selectively locking a docking ring cover to the cap by moving a part of the docking ring cover to cause a locking between the docking ring cover and the cap and an unlocking between the cap and the tubular sleeve resulting in the docking ring cover and cap being attached to one another and removable from the tubular sleeve.