Water absorbing or dissolving materials used as an in-flow control device and method of use

• US 7,913,765 B2
• Filed: 10/19/2007
• Issued: 03/29/2011
• Est. Priority Date: 10/19/2007
• Status: Active Grant

• Current Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Original Assignee: Baker Hughes Incorporated (Baker Hughes Company)
• Inventors: Crow, Stephen L., Coronado, Martin P.
• Primary Examiner(s): Stephenson; Daniel P
• Assistant Examiner(s): Hutchins; Cathleen R
• Application Number:
  US11/875,606
• Publication Number:
  US 20090101353A1
• Time in Patent Office: 1,257 Days
• Field of Search: 166/250.03, 166/373, 166/376, 166/386, 166/317, 166/320, 166/205.15, 166/54, 137/67.11, 137/78.1, 251 11- 13, 251/11
• US Class Current: 166/373
• CPC Class Codes: E21B 43/12 Methods or apparatus for controlling the flow of the obtained fluid to or in wells E21B43/25 takes precedence; valve arrangements E21B34/00
• CPC Class Codes: E21B 43/32 Preventing gas- or water-coning phenomena, i.e. the formation of a conical column of gas or water around wells

Abstract

A device or system for controlling fluid flow in a well includes a flow restriction member that transitions from a first effective density to a second effective density in response to a change in composition of the flowing fluid. The flow restriction member may increase in effective density as the water cut of the flowing fluid increases and/or disintegrate when exposed to a selected fluid in the flowing fluid. The flow restriction member may be formed of a water-absorbing material and/or a porous material. The pores may be water permeable but not oil permeable. A method for producing fluid from a subterranean formation includes controlling a flow of fluid into a wellbore tubular with a flow restriction member. The method may include reducing a flow of water into the wellbore tubular when a percentage of water in the flowing fluid reaches a predetermined value.

Claims

1. An apparatus for controlling a flow of a formation fluid into a wellbore tubular in a wellbore, comprising:

a flow restriction member positioned along the wellbore tubular, the flow restriction member being configured to transition from a first effective density to a second effective density in response to a change in composition of the flowing formation fluid, wherein the effective density change causes movement of the flow restriction member due to gravity.

2. The apparatus according to claim 1 wherein the flow restriction member is formed of a water-absorbing material, the flow restriction member increasing in density as water is absorbed.

3. The apparatus according to claim 1 wherein the flow restriction member is formed at least partially of a material that is calibrated to disintegrate when exposed to a selected fluid in the flowing fluid.

4. The apparatus according to claim 1 wherein the flow restriction member is formed at least partially of a material that has pores.

5. The apparatus according to claim 4 wherein the pores are water permeable but not oil permeable.

6. The apparatus according to claim 1, wherein the flow restriction member is configured to increase in effective density as a percentage of water in the flowing fluid increases.

7. The apparatus according to claim 1 wherein the flow restriction member is configured to one of:

(i) sink in the formation fluid; and

(ii) float in the formation fluid.

8. A method for producing fluid from a subterranean formation, comprising:

(a) controlling a flow of fluid into a wellbore tubular with a flow restriction member, wherein an effective density of the flow restriction element is caused by a change in composition of the flowing fluid from the subterranean formation, the flow restriction element moving due to gravity.

9. The method according to claim 8, wherein the flow restriction member is configured to increase in effective density as a percentage of water in the flowing fluid increases.

10. The method according to claim 8, further comprising reducing a flow of water into the wellbore tubular when a percentage of water in the flowing fluid reaches a predetermined value.

11. The method according to claim 8 further comprising increasing the density of the flow restriction member by absorbing water into the flow restriction member.

12. The method according to claim 8 wherein the flow restriction member is formed at least partially of a material that disintegrates when exposed to a selected fluid in the flowing fluid.

13. The method according to claim 8 wherein the flow restriction member is formed at least partially of a material that has pores calibrated to be permeable by a selected fluid.

14. The method according to claim 13 wherein the pores are water permeable but not oil permeable.

15. A system for controlling a flow of a fluid in a well, comprising:

a wellbore tubular positioned in the well, the wellbore tubular being configured to convey fluid in a bore of the wellbore tubular;

at least one flow restriction member positioned along the wellbore tubular, the flow restriction member being configured to transition from a first effective density to a second effective density in response to a change in composition of the flowing formation fluid, wherein the effective density change causes movement of the flow restriction member due to gravity.

16. The system according to claim 15 wherein the first effective density is less than the second effective density.

17. The system according to claim 15, wherein the flow restriction member is configured to increase in effective density as a percentage of water in the flowing fluid increases.

18. The system according to claim 15 wherein the flow restriction member is formed at least partially of a material that disintegrates in response to the change in composition of the flowing fluid.

19. The system according to claim 15 wherein the at least one flow restriction member includes a plurality of flow restriction members distributed along the wellbore tubular.

20. The system according to claim 15 wherein the flow restriction member is configured to decrease the flow of the fluid in the wellbore tubular when a percentage of water in the flowing fluid reaches a predetermined value.