Medium voltage starter for a chiller unit

• US 7,918,099 B2
• Filed: 02/29/2008
• Issued: 04/05/2011
• Est. Priority Date: 12/22/2004
• Status: Active Grant

• Current Assignee: Johnson Controls Tyco IP Holdings LLP (Johnson Controls International plc)
• Original Assignee: York International Corporation (Johnson Controls International plc)
• Inventors: Norbeck, Dean K.
• Primary Examiner(s): Ali; Mohammad M
• Application Number:
  US12/040,063
• Publication Number:
  US 20080141692A1
• Time in Patent Office: 1,131 Days
• Field of Search: 622/281, 622/98, 622/591, 624/78, 624/98, 310/94, 310/98, 415/17, 415/19
• US Class Current: 62/228.1
• CPC Class Codes: F25B 49/025 Motor control arrangements
• CPC Class Codes: H02K 5/225 Terminal boxes or connection arrangements specially adapted for submersible motors H02K5/132
• CPC Class Codes: H02P 1/28 by progressive increase of voltage applied to primary circuit of motor

Abstract

A single medium voltage starter box is mounted on a chiller unit with the other components of the chiller system. The starter box can be positioned on the chiller system unit to permit the starter box to be close coupled to the motor, and specifically to the main motor lead exit hub without the need for any power conduit connections between the starter box and the motor. In addition, the starter box also does not require any control interface and receives controls from a control panel. A short conduit connection between the control panel and the starter box is used to provide the necessary connections between the control panel and the starter box.

Claims

1. A system comprising:

a compressor, a condenser and an evaporator, the compressor, condenser and evaporator being mounted as a structure;

a motor connected to the compressor to drive the compressor, the motor being mounted on the structure, the motor being powered by a voltage greater than 600 volts and less than 12,000 volts;

a single enclosure comprising all components used in starting and operating the motor, the enclosure and components being configured for operation at voltages in a range between 600 volts and 12,000 volts, the enclosure being mounted on the structure near the motor; and

wherein the enclosure is mounted on the structure to permit electrical connections between the enclosure and the motor without a conduit connection between the enclosure and the motor.

2. The system of claim 1 wherein the components in the enclosure are one of air cooled or liquid cooled.

3. The system of claim 1 wherein the components of the enclosure comprise a solid state starter device, a main disconnect switch and a starter logic module.

4. The system of claim 3 wherein the solid state starter device comprises at least one silicon controlled rectifier.

5. The system of claim 3 wherein the solid state starter device is configured to provide a soft start to the motor.

6. The system of claim 3 wherein the starter logic module receives control instructions from the control panel for the components.

7. The system of claim 3 wherein the main disconnect switch comprises a manually operated switch.

8. The system of claim 7 wherein the components comprise an electrical switch connected between the main disconnect switch and the solid state starter device.

9. The system of claim 8 wherein the components a bypass connection, the bypass connection being connected in parallel with the solid state starter device between the electrical switch and the motor to bypass the solid state starter device after the motor is started.

10. The system of claim 9 wherein the bypass connection comprises a second electrical switch.

11. The system of claim 1 further comprising a control panel, the control panel being configured to control operation of the components in the enclosure.

12. The system of claim 1 further comprising a control panel, the control panel being configured to provide control commands to the components in the enclosure.

13. The system of claim 1 wherein the enclosure and the motor are mounted on one component of the structure.

14. A system comprising:

a compressor, a condenser and an evaporator, the compressor, condenser and evaporator being mounted to form an integral unit;

a motor connected to the compressor to drive the compressor, the motor being mounted on the unit, the motor being powered by a voltage greater than 600 volts and less than 12,000 volts;

a control panel being mounted on the unit;

a single box used in starting and operating the motor, the box being mounted on the unit near the motor, the box comprising;

a starter comprising at least one silicon controlled rectifier, the starter being electrically connected to the motor, the starter being configured for operation at voltages in a range between 600 volts and 12,000 volts;

a disconnect switch being electrically connected to a power source supplying a voltage greater than 600 volts and less than 12,000 volts;

a first electrical switch connected between the disconnect switch and the starter, the first electrical switch being configured to be opened and closed in response to control instructions received from the control panel, the first electrical switch being configured for operation at voltages in a range between 600 volts and 12,000 volts; and

a second electrical switch being connected in parallel with the starter between the first electrical switch and the motor to bypass the starter after the motor is started, the second electrical switch being configured for operation at voltages in a range between 600 volts and 12,000 volts; and

wherein the box is mounted on the unit to permit electrical connections between the box and the motor without a power conduit connection between the box and the motor.

15. The system of claim 14 wherein the box is air cooled.

16. The system of claim 14 wherein the box further comprises a module, the module being configured to receive control instructions from the control panel and provide control instructions to the first electrical switch, the second electrical switch and the at least one silicon controlled rectifier.

17. The system of claim 14 wherein the box has a volume between about 42 cubic feet and about 50 cubic feet.

18. The system of claim 14 wherein the box and the motor are mounted on one component of the unit.

19. A system comprising:

a compressor, a condenser and an evaporator, the compressor, condenser and evaporator being integrally mounted as a unit;

a motor connected to the compressor to drive the compressor, the motor being mounted on the unit;

a control panel being mounted on the unit; and

a variable speed drive controlled by the control panel, the variable speed drive being configured to provide voltages to the motor in a range between 600 volts and 12,000 volts to operate the motor at variable speeds, the variable speed drive being mounted on the unit near the motor; and

wherein the variable speed drive is mounted on the unit to permit electrical connections between the variable speed drive and the motor without a conduit connection between the variable speed drive and the motor.

20. The system of claim 19 wherein the control panel is configured to control power sections of the variable speed drive.