Motor drive feedback control for a child motion device

• US 7,918,742 B2
• Filed: 10/31/2007
• Issued: 04/05/2011
• Est. Priority Date: 10/31/2006
• Status: Active Grant

• Current Assignee: Graco Children's Products, Inc. (Newell Brands Inc.)
• Original Assignee: Graco Children's Products, Inc. (Newell Brands Inc.)
• Inventors: Clapper, Joshua E., Godiska, James E., Ransil, Matthew J.
• Primary Examiner(s): Nguyen; Kien T
• Application Number:
  US11/932,641
• Publication Number:
  US 20080139327A1
• Time in Patent Office: 1,252 Days
• Field of Search: 472118-125, 472/95, 472/96, 472/106, 472/107, 472/135, 318/443, 318/640, 446/227
• US Class Current: 472/119
• CPC Class Codes: A47D 1/10 capable of being suspended from, or attached to, tables or other articles
• CPC Class Codes: A47D 13/105 pivotally mounted in a frame
• CPC Class Codes: A47D 9/016 capable of being suspended from, or attached to, other articles or structures, e.g. adult's bed
• CPC Class Codes: A47D 9/02 with rocking mechanisms
• CPC Class Codes: A47D 9/057 driven by electric motors

Abstract

A child motion device includes a motor, a drive system coupled to the motor to produce movement along a motion path having reciprocating strokes, and a sensor responsive to the movement to generate feedback information indicative of the movement. The child motion device further includes a motor control circuit coupled to the sensor to determine, based on the feedback information, when to apply power to the motor during each reciprocating stroke. In some cases, the feedback information is indicative of a position of the motor such that the motor control circuit applies the power to the motor for a duration of time that begins after an end of each reciprocating stroke.

Claims

1. A child motion device comprising:

a frame assembly configured to rest on a floor surface;

a child supporting device supported above the floor surface by the frame assembly;

a motor supported by the frame assembly;

a drive system coupled to the motor to produce movement of the child supporting device along a motion path comprising reciprocating strokes;

one or more sensors responsive to the movement to generate feedback information indicative of direction of the movement and indicative of position along the motion path; and

,

a motor control circuit coupled to the sensor to determine a time interval, based on the feedback information, in which to apply power to the motor during each reciprocating stroke.

2. A child motion device according to claim 1, wherein the motor control circuit determines an end of each reciprocating stroke based on the feedback information such that the time interval begins after the end of each reciprocating stroke.

3. A child motion device according to claim 1, wherein the motor control circuit discontinues the power to the motor such that the time interval ends before a midpoint of each reciprocating stroke.

4. A child motion device according to claim 1, further comprising a cantilevered arm having an end driven by the drive system such that the movement comprises side to side motion about the driven end.

5. A child motion device according to claim 1, wherein a sensor of the one or more sensors is responsive to a change in capacitance effected by the movement and indicative of a position of the motor.

6. A child motion device according to claim 1, wherein a sensor of the one or more sensors comprises a voltage sensor coupled to the motor to sense an induced voltage generated by the movement.

7. A child motion device according to claim 6, wherein a further sensor of the one or more sensors is responsive to the movement to generate further feedback information indicative of the movement, such that the voltage sensor and the further sensor provide data to support an absolute position of the motor.

8. A child motion device according to claim 1, further comprising indirect mechanical linkage coupling the drive system and the motor that allows slippage between the drive system and the motor.

9. A child motion device according to claim 1, further comprising direct mechanical linkage between the motor and the drive system that prevents slippage between the drive system and the motor.

10. A child motion device according to claim 1, wherein the power applied to the motor is pulse width modulated during the time interval by the motor control circuit to control the movement.

11. A child motion device according to claim 1, wherein the motor control circuit is configured to apply first and second voltages to the motor associated with corresponding first and second voltage ranges above and below an initial baseline voltage, monitor respective motion characteristics of the child motion device resulting from the first and second voltages, adjust the first and second voltages by narrowing the first and second voltage ranges and adjusting the baseline voltage to a level within a selected one of the first and second ranges selected based on a comparison of the respective motion characteristics, monitor further respective motion characteristics of the child motion device resulting from the adjusted first and second voltages, and calibrate the child motion device to utilize the adjusted baseline voltage.

12. A child motion device according to claim 11, wherein the motor control circuit is further configured to analyze the first and second voltages to determine when to perform the calibrating step.

13. A child motion device according to claim 12, wherein the motor control circuit is further configured to compare the first or second voltage ranges with a threshold size.

14. A child motion device according to claim 11, wherein the motor control circuit is further configured to apply the baseline voltage and monitor further motion characteristics resulting from the baseline voltage.

15. A child motion device according to claim 11, wherein the adjusted baseline voltage determines a voltage applied to the motor during a motion start procedure.

16. A child motion device according to claim 11, wherein the adjusted baseline voltage determines a voltage applied to the motor to maintain a desired swing speed.

17. A child motion device according to claim 11, wherein the motion characteristics comprise motor position.

18. A child motion device according to claim 11, wherein the first and second voltage ranges are defined by the difference between the first and second voltages and the initial baseline voltage.

19. A child motion device comprising:

a frame assembly;

a support arm cantilevered from the frame assembly;

a motor supported by the frame assembly;

a drive system supported by the frame assembly and coupled to the support arm and the motor to produce movement of the support arm along a motion path comprising reciprocating strokes;

one or more sensors responsive to the movement to generate feedback information indicative of direction of the movement and indicative of position along the motion path; and

a motor control circuit coupled to the sensor to determine a time interval, based on the feedback information, in which to apply power to the motor during each reciprocating stroke.

20. A child motion device according to claim 19, wherein the motor control circuit determines an end of each reciprocating stroke based on the feedback information such that the time interval begins after the end of each reciprocating stroke.

21. A child motion device according to claim 19, wherein the motor control circuit discontinues the power to the motor such that the time interval ends before a midpoint of each reciprocating stroke.

22. A child motion device according to claim 19, wherein the support arm has an end driven by the drive system such that the movement comprises side to side motion about the driven end.

23. A child motion device according to claim 19, wherein a sensor of the one or more sensors is responsive to a change in capacitance effected by the movement and indicative of a position of the motor.

24. A child motion device according to claim 19, wherein a sensor of the one or more sensors comprises a voltage sensor coupled to the motor to sense an induced voltage generated by the movement.

25. A child motion device according to claim 24, wherein a further sensor of the one or more sensors is responsive to the movement to generate further feedback information indicative of the movement, such that the voltage sensor and the further sensor provide data to support an absolute position of the motor.

26. A child motion device according to claim 19, further comprising indirect mechanical linkage coupling the drive system and the motor that allows slippage between the drive system and the motor.

27. A child motion device according to claim 19, further comprising direct mechanical linkage between the motor and the drive system that prevents slippage between the drive system and the motor.

28. A child motion device according to claim 19, wherein the power applied to the motor is pulse width modulated during the time interval by the motor control circuit to control the movement.