Universal safety syringe

• US 7,918,821 B2
• Filed: 05/05/2009
• Issued: 04/05/2011
• Est. Priority Date: 05/05/2009
• Status: Active Grant

• Current Assignee: Universal Safetmed Devices LLC
• Original Assignee: Sakharam D. Mahurkar
• Inventors: Mahurkar, Sakharam D.
• Primary Examiner(s): Lucchesi; Nicholas D
• Assistant Examiner(s): STOHR, LEAH C
• Application Number:
  US12/435,652
• Publication Number:
  US 20100286609A1
• Time in Patent Office: 700 Days
• Field of Search: 604/110, 604/111, 604/218, 604/11
• US Class Current: 604/110
• CPC Class Codes: A61M 2005/5026 allowing single filling of syringe
• CPC Class Codes: A61M 5/3234 Fully automatic needle retraction, i.e. in which triggering of the needle does not require a deliberate action by the user
• CPC Class Codes: A61M 5/502 for blocking the piston

Abstract

A syringe comprises a generally-cylindrical, hollow barrel with a hollow nozzle at a distal end thereof. A plunger with an open channel is slidably mounted in the barrel. A needle holder with a needle mounted at one end thereof is arranged in the plunger channel, and movable between an advanced position, whereat the needle projects from a distal end of the nozzle for injection, and a retracted position, whereat the needle is enclosed within the barrel when the injection is complete. A spring retainer is arranged in the barrel. A spring is positioned within the spring retainer, urging the needle holder toward the retracted position. A latch latches the needle holder to the spring retainer thereby maintaining the spring in compression. The latch is releasable in response to the plunger moving to its fully advanced position, whereby the needle holder is released, allowing the spring to expand and thereby move the needle holder to the retracted position.

Claims

1. A syringe assembly, comprising:

an elongated barrel with a nozzle at a distal end thereof, said barrel defining a longitudinally elongated cavity therein;

a resilient O-ring mounted within said nozzle;

a plunger defining a longitudinally elongated channel and having a resilient cap on the distal end of the plunger, wherein said plunger is movably arranged at least partially in said barrel to transition between a fully retracted position and a fully advanced position;

a needle;

a longitudinally elongated needle holder attached at a distal end thereof to said needle and extending from said needle through said resilient cap and into said elongated channel, wherein said needle holder is movably arranged at least partially in said channel of said plunger to move between a first position, in which said needle projects at least partially from said distal end of said nozzle, and a second position, in which said needle is fully enclosed within said barrel;

a spring retainer operatively attached to said barrel and spaced proximally from said resilient cap;

a spring operatively supported by said spring retainer, wherein said spring mates with and biases said needle holder toward said second position;

a first latch latching said needle holder to said spring retainer to thereby maintain said spring in a compressed state, wherein said first latch is repositionable in response to contact with said plunger when said plunger is moved to said fully advanced position independently of said spring so that said plunger repositions said first latch without compressing said spring, whereby said needle holder is released from said spring retainer allowing said compressed spring to expand and thereby move said needle holder to said second position; and

a second latch latching said plunger to said barrel in response to movement of said plunger to said fully advanced position thereby preventing movement of said plunger relative to said barrel after said plunger has moved to said fully advanced position.

2. The syringe of claim 1, wherein said spring has a generally cylindrical shape, and wherein said spring retainer engages at least a portion of the outer surface of said spring to maintain the generally cylindrical shape of said spring.

3. The syringe of claim 1, wherein said spring retainer defines a longitudinally elongated passage, and wherein said needle holder is slidably mounted within said passage for movement between said first and second positions.

4. The syringe of claim 1, wherein said first latch includes a latching projection formed by said spring retainer, said latching projection engaging the proximal end of said needle holder when said needle holder is in said first position.

5. The syringe of claim 4, wherein said latching projection is biased inward toward a latched position, in which said projection overlaps a portion of said needle holder to thereby retain said needle holder in said first position, and wherein said latching projection is deflectable outward to an unlatched position, in which said projection disengages said needle holder allowing said spring to expand and thereby move said needle holder to said second position.

6. The syringe of claim 5, wherein said plunger includes at least one ramp surface configured to engage with and deflect said latching projection outward to said unlatched position when said plunger moves to a predetermined advanced position within said barrel.

7. The syringe of claim 1, wherein said barrel includes

a first locking pocket configured to receive and lock with a complementary locking element formed by said spring retainer to thereby secure said spring retainer to said barrel.

9. The syringe of claim 1, wherein said second latch includes a second locking pocket formed by said barrel, wherein said second locking pocket is configured to receive and lock with at least one complementary locking projection protruding from said plunger to thereby lock said plunger to said barrel when said plunger moves to a predetermined advanced position.

10. The syringe of claim 1, wherein said spring is compressed between said needle holder and said spring retainer, captured by said needle holder at a proximal end of said spring and by said spring retainer at a distal end of said spring.

11. The syringe of claim 1, wherein said resilient cap cooperates with said nozzle and said barrel to define an expandable fluid chamber therebetween.

12. The syringe of claim 11, wherein said syringe is pre-filled with medicine through the proximal end of said barrel, and further comprising a needle cap configured to fit over said nozzle and reversibly block said needle when said needle holder is in said first position, and wherein said needle cap is removable from the said nozzle when the pre-filled medicine is to be administered to a patient.

8. A syringe assembly, comprising:

an elongated barrel with a nozzle at a distal end thereof, said barrel defining a longitudinally elongated cavity therein;

a resilient O-ring mounted within said nozzle;

a plunger defining a longitudinally elongated channel, wherein said plunger is movably arranged at least partially in said barrel to transition between a fully retracted position and a fully advanced position;

a needle;

a needle holder attached at a distal end thereof to said needle, wherein said needle holder is movably arranged at least partially in said channel of said plunger to move between a first position, in which said needle projects at least partially from said distal end of said nozzle, and a second position, in which said needle is fully enclosed within said barrel;

a spring retainer operatively attached to said barrel;

a spring operatively supported by said spring retainer, wherein said spring mates with and biases said needle holder toward said second position;

a first latch latching said needle holder to said spring retainer to thereby maintain said spring in a compressed state, wherein said first latch is repositionable in response to movement of said plunger to said fully advanced position, whereby said needle holder is released from said spring retainer allowing said compressed spring to expand and thereby move said needle holder to said second position;

a second latch latching said plunger to said barrel in response to movement of said plunger to said fully advanced position thereby preventing movement of said plunger relative to said barrel after said plunger has moved to said fully advanced position; and

a first locking pocket configured to receive and lock with a complementary locking element formed by said spring retainer to thereby secure said spring retainer to said barrel,

wherein said second latch includes a second locking pocket formed by said spring-retainer with said barrel, wherein said second locking pocket is configured to receive and lock with at least one complementary locking projection protruding from said plunger to thereby lock said plunger to said spring retainer and said barrel when said plunger moves to a predetermined advanced position.

13. A syringe assembly, comprising:

an elongated barrel with a nozzle at a distal end thereof, said barrel defining a longitudinally elongated cavity therein;

a resilient O-ring mounted within said nozzle;

a plunger defining a longitudinally elongated channel, wherein said plunger is movably arranged at least partially in said barrel to transition between a fully retracted position and a fully advanced position;

a needle;

a needle holder attached at a distal end thereof to said needle, wherein said needle holder is movably arranged at least partially in said channel of said plunger to move between a first position, in which said needle projects at least partially from said distal end of said nozzle, and a second position, in which said needle is fully enclosed within said barrel;

a spring retainer operatively attached to said barrel;

a spring operatively supported by said spring retainer, wherein said spring mates with and biases said needle holder toward said second position;

a first latch latching said needle holder to said spring retainer to thereby maintain said spring in a compressed state, wherein said first latch is repositionable in response to contact with said plunger when said plunger is moved to said fully advanced position independently of said spring so that said plunger repositions said first latch without compressing said spring, whereby said needle holder is released from said spring retainer allowing said compressed spring to expand and thereby move said needle holder to said second position;

a second latch latching said plunger to said barrel in response to movement of said plunger to said fully advanced position thereby preventing movement of said plunger relative to said barrel after said plunger has moved to said fully advanced position; and

a manual switch configured to release said first latch upon actuation of said switch by an operator of the syringe irrespective of said plunger movement.

14. A syringe assembly, comprising:

an elongated barrel with a nozzle at a distal end thereof, said barrel defining a longitudinally elongated cavity therein;

a resilient O-ring mounted within said nozzle;

a plunger defining a longitudinally elongated channel, wherein said plunger is movably arranged at least partially in said barrel to transition between a fully retracted position and a fully advanced position;

a needle;

a needle holder attached at a distal end thereof to said needle, wherein said needle holder is movably arranged at least partially in said channel of said plunger to move between a first position, in which said needle projects at least partially from said distal end of said nozzle, and a second position, in which said needle is fully enclosed within said barrel;

a spring retainer operatively attached to said barrel;

a spring operatively supported by said spring retainer, wherein said spring mates with and biases said needle holder toward said second position;

a first latch latching said needle holder to said spring retainer to thereby maintain said spring in a compressed state, wherein said first latch is repositionable in response to movement of said plunger to said fully advanced position, whereby said needle holder is released from said spring retainer allowing said compressed spring to expand and thereby move said needle holder to said second position;

a second latch latching said plunger to said barrel in response to movement of said plunger to said fully advanced position thereby preventing movement of said plunger relative to said barrel after said plunger has moved to said fully advanced position; and

a manual switch configured to release said first latch upon actuation of said switch by an operator of the syringe irrespective of said plunger movement, wherein said manual switch includes first and second elongated plates joined at respective proximal ends by an actuator plate, wherein distal ends of said elongated plates selectively engage and thereby release said first latch.

15. The syringe of claim 14, wherein said first and second elongated plates extend longitudinally within said barrel between said plunger and said spring retainer.

16. A safety syringe assembly, comprising:

an elongated, generally-cylindrical barrel defining a longitudinally elongated cavity therein, said barrel forming a hollow nozzle at a distal end of said barrel, said nozzle opening into said cavity of said barrel;

a plunger defining a longitudinally elongated open channel and slidably mounted at least partially in said barrel cavity and configured to draw fluid into said barrel cavity when retracted in a first direction toward a fully retracted position, and to expel fluid from said barrel when advanced in a second direction toward a fully advanced position;

a resilient O-ring mounted within said nozzle;

a resilient cap attached to the distal end of said plunger and engaging an interior surface of said barrel;

a hollow needle;

a needle holder mounted at a distal end thereof to said needle, wherein said needle holder is slidably mounted inside said plunger channel and inside said barrel cavity for movement between an advanced position, in which said needle on the distal end of said needle holder projects out of said barrel from a distal end of said nozzle, and a retracted position, in which said needle and said needle holder are fully enclosed within said barrel;

a spring retainer positioned within said barrel cavity and locked to said barrel;

a compression spring positioned within said spring retainer and circumscribing said needle holder, wherein said spring urges said needle holder toward said retracted position;

a first latch latching said needle holder to said spring retainer to temporarily maintain said spring in a compressed state, wherein said first latch is releasable in response to contact with said plunger when said plunger is moved to said fully advanced position independently of said spring so that said plunger repositions said first latch without compressing said spring, whereby said needle holder is released from said spring retainer allowing said spring to expand and thereby move said needle holder to said retracted position; and

a second latch latching said plunger to said barrel in response to said plunger sliding to said fully advanced position thereby preventing movement of said plunger relative to said barrel after said needle has been retracted within said barrel.

17. A syringe assembly, comprising:

a hollow barrel with a nozzle at a distal end of said barrel, said barrel defining at least one pair of apertures;

a plunger slidably movable within said barrel, said cap and said barrel at least partially defining a fluid chamber therebetween, wherein said plunger has at least two flanges protruding laterally outward therefrom;

a resilient cap attached to the distal end of said plunger and engaging an interior surface of said barrel;

a hollow needle in fluid communication with said fluid chamber and retractably mounted with respect to said barrel;

a spring retainer having a retainer body with at least one pair of projections each protruding laterally outward from said body into a respective one of said at least one pair of apertures thereby locking said spring retainer to said barrel, said spring retainer body defining a longitudinally elongated passage for receiving said plunger therethrough, said spring retainer and said plunger cooperatively defining a needle-retraction channel;

a needle retraction mechanism passing through said needle-retraction channel and operatively supported by said spring retainer, said needle retraction mechanism including a needle holder attached at a distal end thereof to said needle, and a spring circumscribing a portion of said needle holder and biasing said needle holder from an advanced position, in which said needle projects out of said barrel nozzle, to a retracted position, in which said needle and said needle holder are fully enclosed within said barrel;

wherein said spring retainer grips said needle holder thereby retaining said spring in a compressed state between said needle holder and said spring retainer, and releases said needle holder in response to said plunger sliding to a fully advanced position, whereby said spring is allowed to expand and thereby move said needle holder to said retracted position; and

wherein said spring retainer defines at least two windows each configured to receive a projection respective one of said of at least two plunger flanges when said plunger reaches said fully advanced position, whereby said plunger is locked to said spring retainer.

18. The syringe assembly of claim 17, wherein said retainer body has a substantially semi-cylindrical anchoring portion at a proximal end thereof, said anchoring portion having an outer surface with a first diameter and said barrel having an inner surface with a second diameter substantially equal to said first diameter.

19. The syringe assembly of claim 18, wherein said anchoring portion has an inner peripheral surface configured to contact and thereby stabilize said plunger during movement of said plunger through said longitudinally elongated passage.

20. The syringe assembly of claim 19, wherein said at least two plunger flanges are configured to engage said inner peripheral surface of said anchoring portion.

21. The syringe assembly of claim 17, wherein said spring retainer body has a support bar at a distal end thereof, said support bar including a ring receiving therethrough and supporting at least a portion of said needle retraction mechanism.

22. The syringe assembly of claim 21, wherein said support bar is connected to said anchoring plate by first and second elongated columns.

23. The syringe assembly of claim 22, wherein said support bar defines a longitudinally elongated trough configured to mate with and maintain longitudinal alignment of said spring.

24. The syringe assembly of claim 17, wherein said spring retainer body has a central pressure plate with a projection extending inwardly therefrom and engaging a proximal end of said needle holder to thereby hold said spring in a compressed state.

25. The syringe assembly of claim 24, wherein the sides of said pressure plate are in constant contact with said plunger flanges when said plunger moves toward said fully advanced position, and wherein said plunger flanges deflect said pressure plate radially outward when said plunger reaches said fully advanced position.

26. The syringe assembly of claim 25, wherein said plunger flanges are in constant contact with said anchoring portion.

27. A retractable safety syringe, comprising:

a hollow barrel with locking means at a proximal end of said barrel and a hollow nozzle with an internally mounted o-ring at a distal end of said barrel;

a plunger with interlocking means at a proximal end thereof and a resilient sealing cap mounted at a distal end thereof, said plunger having two longitudinally extending parallel ribs that define a central retraction channel therebetween, each of said parallel ribs having an angled ramp on the edge of the rib;

a tubular retraction control module located inside said barrel and anchored at a proximal end thereof to said barrel by said locking means, said control module having a ring at a distal end thereof, said ring receiving therein and supporting a spring encircling a needle holder, said control module including a compression plate configured to selectively retain said needle holder to thereby compress said spring between said needle holder and said control module, wherein said spring is configured to bias said needle holder and a needle attached thereto into a retracted position within said barrel; and

wherein said plunger is selectively advanced longitudinally within said barrel from a fully retracted position, in which said cap is distal from said nozzle, to a fully advanced position, in which said cap is proximate to said nozzle, whereby fluid is expelled from said barrel, said plunger is locked to said control module via said interlocking means, and said compression plate is displaced radially outward via said angled ramps thereby releasing said needle holder and said spring and permitting expansion of said spring whereby said needle is retracted into said barrel.

28. An automatically-retractable hypodermic syringe assembly, comprising:

a generally-cylindrical hollow barrel with a nozzle at a distal end thereof, said barrel including an elastomeric O-ring mounted within said nozzle;

an elongated needle holder with a hollow needle attached at a distal end thereof;

a spring pressing against and biasing said needle holder toward a retracted position;

a spring retainer with a semicircular anchoring plate at a proximal end thereof, and a compression plate at a distal end of said spring retainer, said compression plate having a retaining projection configured to engage said needle holder and thereby compress said spring and force said needle to protrude out of said barrel nozzle, said spring retainer defining a pair of apertures at said proximal end;

an elongated plunger with two longitudinally extending parallel ribs defining a central cavity therebetween, each of said ribs having a ramp indexed to selectively contact said spring retainer compression plate, and a triangular projection jutting from a proximal portion of said rib, wherein each of said triangular projections is positioned to selectively engage with a respective one of said spring retainer apertures;

wherein moving said plunger towards said barrel nozzle to a predetermined advanced position within said barrel acts to;

engage said plunger ramps with said compression plate thereby deflecting said retaining projection outward and releasing said needle holder such that said spring expands and forces said needle to a retracted position entirely within said barrel; and

engage each of said plunger projections with a respective one of said spring retainer apertures and thereby interlock said plunger with said spring retainer and disable the syringe.

29. The syringe assembly of claim 28, further comprising a hollow catheter with a female luer end operatively attached onto said needle and said barrel nozzle, wherein said hollow catheter exhibits flashback confirmation in said barrel while puncturing veins, and whereby retraction of said needle leaves said hollow catheter in the vein to provide venous access.

30. The syringe assembly of claim 28, wherein engagement of said plunger with said spring retainer renders the syringe assembly spill-proof.

31. The syringe assembly of claim 28, further comprising a needle blocking shield installed on said nozzle to retain medicine pre-filled in said barrel through the proximal end of said barrel by a tube extending past said resilient cap, until injected in patient, by removing the said blocking shield.

32. The syringe assembly of claim 28, which includes a needle shield installed on said nozzle and forming an air-tight seal so that the air retained in said barrel prevents accidental and inadvertent retraction of said needle by preventing advancement of said plunger to said predetermined advanced position.

33. An auto-retracting safety syringe, comprising:

an elongated hollow barrel having a nozzle at a distal end thereof;

a plunger inserted through an opening in a proximal end of said barrel spaced from said plunger distal end, said plunger having an elongated body with a pair of parallel ribs cooperatively defining a retraction cavity, and a pair of triangular detents each protruding from an outer surface of a respective one of said ribs;

a resilient cap fixed to a distal end of said plunger;

an elongated needle holder with a hollow needle attached at a distal end thereof movably mounted within said barrel and at least partially within said retraction cavity;

a spring pressing against and biasing said needle holder into a retracted position;

a spring retainer fixed at a proximal end thereof to said proximal end of said barrel, said spring retainer temporarily retaining said spring in a compressed state such that said needle protrudes at least partially from said barrel nozzle, said spring retainer defining a plurality of cavities each configured to selectively receive a respective on of said plunger detents;

wherein pressing said plunger towards said nozzle acts to slide each of said triangular detents into a respective one of said spring retainer cavities once said plunger reaches a fully advanced position with respect to said nozzle.

34. A syringe, comprising

a barrel with locking means at a proximal end and a nozzle with an o-ring at a distal end;

a needle holder with a hollow needle attached at a distal end and a head at a proximal end;

a spring encircling said needle holder, said spring pressing against and biasing said needle holder into a retracted position;

a plunger with interlocking means at a proximal end locking said plunger to said barrel, a resilient sealing cap fixed at a distal end, and a central retraction channel defined by two parallel ribs each carrying an angular projection on a margin in mid-portion and in proximity of said needle holder head when said plunger is fully advanced within said barrel, each of said ribs further including at least one projection protruding laterally outward from the plunger; and

an elongated retraction control, anti-reuse module extending within said retraction channel, said module including a generally semicircular plate at a proximal end, said plate configured to mate with and stabilize said plunger ribs, said plate defining two windows configured to selectively receive and engage with said plunger projections and thereby anchor said plunger to said module, said module forming a support with a vertical compression plate having a radial projection pressing on said head of said needle holder to compress said spring supported on a margin of a ring at the end of the said module;

wherein said needle holder is retained via said module in a normal-use orientation whereat said needle protrudes at least partially from said barrel nozzle;

wherein advancing said plunger in said barrel toward said nozzle radially displaces said compression plate by said projections on said parallel ribs, releasing pressure on said needle holder head and compressed spring such that said spring instantaneously expands and retracts said needle and needle holder into said barrel; and

wherein advancing said plunger in said barrel toward said nozzle obligates entry of said plunger into said module by rib compression, locking said projections in said apertures of said module thereby preventing re-use of the syringe.