Interfacing a prefilled syringe with an infusion pump to fill the infusion pump

• US 7,918,825 B2
• Filed: 11/29/2007
• Issued: 04/05/2011
• Est. Priority Date: 11/29/2007
• Status: Active Grant

• Current Assignee: Insulet Corporation
• Original Assignee: Insulet Corporation
• Inventors: O'Connor, Jason Brian, Malave, Luis
• Primary Examiner(s): Lucchesi; Nicholas D
• Assistant Examiner(s): STOHR, LEAH C
• Application Number:
  US11/947,117
• Publication Number:
  US 20090143732A1
• Time in Patent Office: 1,223 Days
• Field of Search: 604/181, 604411-415, 6048901-8921, 604/256
• US Class Current: 604/151
• CPC Class Codes: A61M 2005/1426 with means for preventing access to the needle after use
• CPC Class Codes: A61M 2039/0205 for injecting media
• CPC Class Codes: A61M 2209/045 for filling, e.g. for filling reservoirs
• CPC Class Codes: A61M 39/04 having pierceable self-sealing members
• CPC Class Codes: A61M 5/14248 of the skin patch type

Abstract

A prefilled syringe may be interfaced with and used to fill an infusion pump with therapeutic liquid. The dispensing end of the prefilled syringe may be coupled (either directly or indirectly using a syringe cap) to a syringe coupling region of the infusion pump, for example, using a threaded engagement or snap fit engagement. As the dispensing end of the prefilled syringe is coupled to the syringe coupling region of the pump housing, a needle passes through the pump housing and/or a needle passage region of the dispensing end such that the prefilled syringe is fluidly coupled to a reservoir in the pump. In various embodiments, the needle may be located in the syringe coupling region or in a syringe cap coupled to the dispensing end of the prefilled syringe.

Claims

1. An infusion pump for interfacing with a prefilled syringe to fill the infusion pump with a therapeutic liquid, the infusion pump comprising:

a pump housing comprising a base including a syringe coupling region, the syringe coupling region including a fill port and a recessed engaging portion recessed into the pump housing and configured to engage a dispensing end of a prefilled syringe, wherein the recessed engaging portion is internally threaded to engage the dispensing end of the prefilled syringe in a threaded engagement;

a needle located in the syringe coupling region, the needle having a first end passing through the fill port and a second end, being recessed beneath an outer surface of the base and positioned within the recessed engaging portion such that the second end of the needle passes through the dispensing end of the prefilled syringe as the dispensing end of the prefilled syringe engages the recessed engaging portion; and

a reservoir located within the housing, the reservoir being fluidly coupled to the needle.

2. The infusion pump of claim 1 further comprising a protective cover positioned in the syringe coupling region, the protective cover being configured to engage the dispensing end of the prefilled syringe such that the protective cover moves from a first position covering the needle to a second position exposing the needle.

3. The infusion pump of claim 2 further comprising a needle shroud positioned around the needle and beneath the protective cover, the needle shroud being configured to move from a first position surrounding the needle to a second position exposing the needle.

4. The infusion pump of claim 1 further including a transfer tube coupled to the needle.

5. A method of filling an infusion pump with therapeutic liquid using a prefilled syringe, the method comprising:

obtaining a prefilled syringe, the prefilled syringe comprising a prefilled vial containing a predetermined quantity of therapeutic liquid, the prefilled vial having a dispensing end;

obtaining an infusion pump comprising a pump housing and a reservoir within the housing, the housing comprising a base including a syringe coupling region, the syringe coupling region including a fill port and a recessed portion recessed into the pump housing, wherein a needle is located in the recessed portion of the syringe coupling region, the needle having a first end passing through the fill port and a second end being recessed beneath an outer surface of the base;

coupling the dispensing end of the prefilled vial to the syringe coupling region of the infusion pump by threadably engaging the recessed portion of the syringe coupling region with the dispensing end such that the needle passes through the dispensing end as the dispensing end is engaged and such that the prefilled vial is fluidly coupled to the reservoir via the fill port;

dispensing a predetermined amount of therapeutic liquid from the prefilled vial into the reservoir; and

removing the dispensing end of the prefilled vial from the syringe coupling region.