Minimally invasive bone anchor extensions

• US 7,918,858 B2
• Filed: 10/06/2006
• Issued: 04/05/2011
• Est. Priority Date: 09/26/2006
• Status: Active Grant

• Current Assignee: Depuy Spine Incorporated (Johnson & Johnson)
• Original Assignee: Depuy Spine Incorporated (Johnson & Johnson)
• Inventors: Murphy, Brian Fergus, Stad, Shawn D., Ramsay, Christopher
• Primary Examiner(s): Robert; Eduardo C
• Assistant Examiner(s): Cotroneo; Steven J
• Application Number:
  US11/539,504
• Publication Number:
  US 20080077135A1
• Time in Patent Office: 1,642 Days
• Field of Search: 606/86.A, 606/86.R, 606/99, 606/104, 606/246, 606/279, 814/42, 814/44, 81451-455, 135/114, 1351201-1203, 135/907, 294/100
• US Class Current: 606/86.00A
• CPC Class Codes: A61B 17/7032 Screws or hooks with U-shaped head or back through which longitudinal rods pass
• CPC Class Codes: A61B 17/7076 for driving, positioning or assembling spinal clamps or bone anchors specially adapted for spinal fixation
• CPC Class Codes: A61B 17/7082 for driving, i.e. rotating, screws or screw parts specially adapted for spinal fixation, e.g. for driving polyaxial or tulip-headed screws driving other bone screws A61B17/8875
• CPC Class Codes: A61B 17/7091 for applying, tightening or removing longitudinal element-to-bone anchor locking elements, e.g. caps, set screws, nuts or wedges
• CPC Class Codes: A61B 17/8875 Screwdrivers, spanners or wrenches

Abstract

Methods and devices are provided for facilitating delivery and implanting of a bone anchor into bone. In one exemplary embodiment, a bone anchor extension is provided for coupling to a bone anchor to facilitate delivery and implanting of the bone anchor in bone. The bone anchor extension can have a generally elongate configuration that allows it to extend from a skin incision in a patient to a site proximate a patient'"'"'s spine, and it can include a lumen extending therethrough between proximal and distal ends thereof. A distal end of the bone anchor extension can be adapted to engage a bone anchor, such as a bone screw. Various techniques are provided for locking the distal end of the bone anchor extension into engagement with a bone anchor.

Claims

1. A bone anchor extension, comprising:

an inner tube having proximal and distal ends with a lumen extending therebetween;

an outer tube disposed about at least a portion of the inner tube, the outer tube having proximal and distal ends with a lumen extending therebetween, the outer tube being sized to span from at least a skin incision in a patient to a predetermined site proximate a spine of the patient; and

a locking mechanism substantially external with respect to the outer tube, the locking mechanism having a proximal portion pivotally coupled to the outer tube and a distal portion pivotally coupled to the inner tube such that pivotal movement of the locking mechanism causes the distal end of the inner tube to move distally toward the distal end of the outer tube to engage a bone anchor therebetween,

wherein the locking mechanism is movable between a first position, in which the locking mechanism extends longitudinally relative to a longitudinal axis of the outer tube and the proximal portion is positioned on one side of the outer tube and the distal portion is positioned on an opposite side of the outer tube, and a second position in which the locking mechanism extends transversely outward relative to a longitudinal axis of the outer tube.

2. The device of claim 1 wherein the inner and outer tubes are effective to engage and lock a bone anchor between the distal ends thereof when the locking mechanism is in the first position, and wherein a bone anchor can be released from the distal ends of the inner and outer tubes when the locking mechanism is in the second position.

3. The device of claim 1, wherein the locking mechanism comprises an arm pivotally coupled to the outer tube, and a linkage pivotally coupled between the arm and the inner tube such that pivotal movement of the arm relative to the outer tube is effective to pull the linkage to move the inner tube relative to the outer tube.

4. The device of claim 3, wherein the linkage extends at an angle relative to a longitudinal axis of the outer tube to releasably lock the locking mechanism in the first position.

5. The device of claim 3, wherein the arm is effective to pull the linkage and inner tube in a proximal direction relative to the outer tube when the arm is moved from the first position to the second position.

6. The device of claim 1, wherein the distal end of the outer tube includes a lip formed thereon and configured to engage a corresponding groove formed in a bone anchor.

7. A bone anchor extension, comprising:

an inner tube having proximal and distal ends with a lumen extending therebetween;

an outer tube disposed about at least a portion of the inner tube, the outer tube having proximal and distal ends with a lumen extending therebetween, the outer tube being sized to span from at least a skin incision in a patient to a predetermined site proximate a spine of the patient; and

a locking mechanism pivotally coupled to the inner and outer tubes and configured such that pivotal movement of the locking mechanism causes the distal end of the inner tube to move distally toward the distal end of the outer tube to engage a bone anchor therebetween;

wherein the locking mechanism is movable between a first position, in which the locking mechanism extends longitudinally relative to a longitudinal axis of the outer tube, and a second position in which the locking mechanism extends transversely outward relative to a longitudinal axis of the outer tube;

wherein the locking mechanism comprises an arm having at least one cam formed thereon and disposed between the inner and outer tubes; and

wherein the at least one cam is pivotally coupled to the outer tube and is disposed within at least one cut-out formed in the inner tube such that pivotal movement of the arm is effective to move the inner tube relative to the outer tube.

8. The device of claim 7, wherein the inner tube includes opposed cut-outs formed in the proximal end thereof, and wherein pivotal movement of the arm between the first and second positions is effective to alter a size of the opposed cut-outs to thereby move the inner tube relative to the outer tube.

9. The device of claim 7, further comprising a locking mechanism formed on at least one of the arm and the outer tube and effective to releasably lock the arm in the first position.

10. The device of claim 9, wherein the locking mechanism comprises a plurality of teeth formed on the outer tube and adapted to engage the arm.

11. A spinal anchoring system, comprising:

a bone anchor having a head with a bone-engaging shank extending therefrom; and

a bone anchor extension having

an inner tube having proximal and distal ends with a lumen extending therebetween,

an outer tube disposed about at least a portion of the inner tube and having proximal and distal ends with a lumen extending therebetween, the outer tube being sized to span from at least a skin incision in a patient to a predetermined site proximate a spine of the patient, and

a locking mechanism substantially external with respect to the outer tube, the locking mechanism having a proximal portion pivotally coupled to the outer tube and a distal portion pivotally coupled to the inner tube to pivot to move the inner tube distally toward the distal end of the outer tube to engage the head of bone anchor therebetween,

wherein the locking mechanism is movable between a first position, in which the locking mechanism extends longitudinally relative to a longitudinal axis of the outer tube and the proximal portion is positioned on one side of the outer tube and the distal portion is positioned on an opposite side of the outer tube, and a second position in which the locking mechanism extends transversely outward relative to a longitudinal axis of the outer tube.

12. The system of claim 11, wherein the locking mechanism comprises an arm pivotally coupled to the outer tube and a linkage pivotally coupled between the arm and the inner tube.

13. The system of claim 12, wherein pivotal movement of the locking mechanism is adapted to pull the linkage proximally to move the inner tube proximally relative to the outer tube.

14. The system of claim 11, wherein the locking mechanism is coupled to a proximal end of the outer tube.

15. The system of claim 11, the head of the bone anchor includes a groove formed therein, and wherein the outer tube includes a lip formed on an inner surface of the distal end thereof for engaging the groove in the head.

16. A surgical method, comprising:

engaging a head of a bone anchor with a distal end of an outer tube; and

pivoting a locking mechanism pivotally coupled to a proximal portion of the outer tube at a proximal portion of the locking mechanism and to a proximal portion of an inner tube disposed within the outer tube at a distal portion of the locking mechanism to move the locking mechanism from an unlocked position to a locked position and thereby slide the inner tube distally toward the outer tube to engage the head of the bone anchor between the distal ends of the inner and outer tubes,

wherein in the locked position the proximal portion of the locking mechanism is positioned on one side of the outer tube and the distal portion of the locking mechanism is positioned on an opposite side of the outer tube.

17. The method of claim 16, further comprising implanting the bone anchor in bone.

18. The method of claim 17, further comprising positioning a spinal fixation element within the head of the bone anchor, inserting a fastening element through the extension device, and mating the fastening element to the head of the bone anchor to lock the spinal fixation element within the head of the bone anchor.

19. The method of claim 16, further comprising moving the locking mechanism from the locked position to the unlocked position to release the head of the bone anchor from the distal ends of the inner and outer tubes.

20. The method of claim 16, wherein the locking mechanism includes a cam that moves the inner tube relative to the outer tube.

21. The method of claim 16, wherein the locking mechanism includes a hinge that moves the inner tube relative to the outer tube.