Self-expanding stent and delivery system

• US 7,918,880 B2
• Filed: 02/16/2005
• Issued: 04/05/2011
• Est. Priority Date: 02/16/2005
• Status: Active Grant

• Current Assignee: Boston Scientific Scimed, Inc. (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Scimed, Inc. (Boston Scientific Corporation)
• Inventors: Austin, Michael
• Primary Examiner(s): Nguyen; Anhtuan T
• Assistant Examiner(s): Severson; Ryan J
• Application Number:
  US11/059,240
• Publication Number:
  US 20060184226A1
• Time in Patent Office: 2,239 Days
• Field of Search: 623/1.11, 623/1.12, 623/1.2, 623/1.23
• US Class Current: 623/1.11
• CPC Class Codes: A61F 2/95 Instruments specially adapted for placement or removal of stents or stent-grafts
• CPC Class Codes: A61F 2/9517 handle assemblies therefor
• CPC Class Codes: A61F 2/9522 Means for mounting a stent or stent-graft onto or into a placement instrument
• CPC Class Codes: A61F 2002/9665 with additional retaining means
• CPC Class Codes: A61F 2210/0004 bioabsorbable
• CPC Class Codes: A61F 2250/0067 Means for introducing or releasing pharmaceutical products into the body

Abstract

A medical appliance is provided that includes an outer sheath adapted to enclose a self-expanding stent in an inner space before deployment of the self-expanding stent and an inner sheath arranged between the outer sheath and the self-expanding stent before deployment of the self-expanding stent. The inner sheath includes longitudinal slits that extend from a distal end of the medical appliance to the proximal end. The longitudinal slits form a plurality of inner sleeve tails. The medical appliance also includes an actuator adapted to move the outer sheath with respect to the inner sheath during deployment of the self-expanding stent. The actuator is adapted to cause the outer sheath to move proximally. A method of deploying a self-expanding stent is provided. A method of loading a delivery mechanism is provided.

Claims

1. A self-expanding stent in combination with a delivery system for delivering and deploying the self-expanding stent comprising:

a self-expanding stent, the stent having a distal end;

an outer sheath adapted to hold the self-expanding stent in an interior space before deployment of the self-expanding stent, said outer sheath having a delivery position in which it constrains the self-expanding stent and a retracted position in which it is retracted from and releases the self-expanding stent;

an inner sheath located within the outer sheath and adapted to be arranged about the self-expanding stent before deployment of the self-expanding stent, said inner sheath comprising a set of expandable elements, said inner sheath having an unexpanded position in which it is located within the outer sheath and an expanded position after the outer sheath has been retracted to its retracted position;

wherein the expandable elements extend distally to the distal end of the self-expanding stent or distally beyond the distal end of the self-expanding stent when the inner sheath is in the unexpanded position and when the inner sheath is in the expanded position;

an expandable pusher configured to abut a proximal end of the self-expanding stent, said expandable pusher having a contracted position in which it is held within the outer sheath when the outer sheath is in the delivery position and an expanded position to which it expands after the outer sheath has been retracted to its retracted position, wherein the expandable pusher comprises a set of pusher springs, wherein a distal end of the set of pusher springs abuts the proximal end of the self-expanding stent and extend proximally therefrom;

wherein a portion of the set of pusher springs extends radially inward;

a two-stage retraction mechanism coupled to the outer sheath and the inner sheath that proximally retracts the outer sheath and the inner sheath, the two-stage retraction mechanism being configured to retract the outer sheath fully before retracting the inner sheath; and

wherein the set of pusher springs of the expandable pusher that abuts the proximal end of the self-expanding stent is configured to maintain the longitudinal position of the self-expanding stent during retraction of the inner sheath.

2. The stent and delivery system of claim 1, wherein the expandable elements of the inner sheath are biodegradable, and wherein after deployment of the self-expanding stent the expandable elements of the inner sheath have a decoupled position in which they are not in contact with any portion of the delivery system other than the stent.

3. The stent and delivery system of claim 1, wherein the set of expandable elements of the inner sheath comprises a plurality of inner sleeve tails.

4. The stent and delivery system of claim 1, wherein the set of expandable elements of the inner sheath comprises a plurality of wires.

5. The stent and delivery system of claim 4, further comprising:

a molded tip arranged distal to the outer sheath and the self-expanding stent before deployment, wherein the molded tip includes an annular space for housing an end of each of the plurality of wires.

6. The stent and delivery system of claim 4, wherein each of the wires is attached at a distal end to another of the wires to form a wire loop.

7. The stent and delivery system of claim 4, wherein the wires are roll-flattened to reduce a radial displacement of the wires.

8. The stent and delivery system of claim 1, wherein the self-expanding stent comprises a coating including a bioactive agent.

9. The stent and delivery system of claim 1, wherein the inner sheath further has a retracted position in which it is retracted from the self-expanding stent after the inner sheath has expanded to its expanded position.

10. The stent and delivery system of claim 9, wherein, when said inner sheath is retracted from its expanded position to its retracted position, the expandable pusher is in its expanded position and abuts the end of the self-expanding stent.

11. The stent and delivery system of claim 1, wherein at least some of the pusher springs include depressions configured to prevent the self-expanding stent from moving between the at least some of the pusher springs and the lumen wall during retraction of the inner sheath.

12. A self-expanding stent in combination with a delivery system for delivering and deploying the self-expanding stent comprising:

a self-expanding stent, having a distal end;

an outer sheath adapted to hold the self-expanding stent in an interior space before deployment of the self-expanding stent, said outer sheath having a delivery position in which it constrains the self-expanding stent and a retracted position in which it is retracted from and releases the self-expanding stent;

an inner sheath located within the outer sheath and adapted to be arranged about the self-expanding stent before deployment of the self-expanding stent, said inner sheath comprising a set of expandable elements, said inner sheath having an unexpanded position in which it is located within the outer sheath and an expanded position after the outer sheath has been retracted to its retracted position;

wherein the expandable elements extend distally to the distal end of the self-expanding stent or distally beyond the distal end of the self-expanding stent when the inner sheath is in the unexpanded position and when the inner sheath is in the expanded position;

wherein after deployment of the self-expanding stent the expandable elements of the inner sheath have a decoupled position in which they are not in contact with any portion of the delivery system other than the stent; and

an expandable pusher having a distal end that abuts a proximal end of the self-expanding stent and that extends proximally from the self-expanding stent, said expandable pusher having a contracted position in which it is held within the outer sheath when the outer sheath is in the delivery position and an expanded position to which it expands after the outer sheath has been refracted to its retracted position, wherein the expandable pusher includes a set of pusher springs, wherein a distal end of the set of pusher springs abuts the proximal end of the self-expanding stent and wherein a portion of the set of pusher springs extends radially inward and wherein the set of pusher springs that abut the proximal end of the self-expanding stent is configured to maintain the self-expanding stent in position during deployment of the self-expanding stent.

13. The stent and delivery system of claim 12, wherein the expandable elements of the inner sheath are biodegradable.

14. The stent and delivery system of claim 12, wherein the set of expandable elements of the inner sheath comprises a plurality of inner sleeve tails.

15. The stent and delivery system of claim 12, wherein the set of expandable elements of the inner sheath comprises a plurality of wires.

16. The stent and delivery system of claim 15, further comprising:

a molded tip arranged distal to the outer sheath and the self-expanding stent before deployment, wherein the molded tip includes an annular space for housing an end of each of the plurality of wires.

17. The stent and delivery system of claim 15, wherein each of the wires is attached at a distal end to another of the wires to form a wire loop.

18. The stent and delivery system of claim 15, wherein the wires are roll-flattened to reduce a radial displacement of the wires.

19. The stent and delivery system of claim 12, wherein the self-expanding stent comprises a coating including a bioactive agent.