Vaporized hydrogen peroxide decontamination system with concentration adjustment mode

• US 7,919,059 B2
• Filed: 04/27/2007
• Issued: 04/05/2011
• Est. Priority Date: 04/27/2007
• Status: Active Grant

• Current Assignee: American Sterilizer Company (Steris Corporation)
• Original Assignee: American Sterilizer Company (Steris Corporation)
• Inventors: Hill, Aaron L.
• Primary Examiner(s): Conley; Sean E
• Assistant Examiner(s): Yoo; Regina
• Application Number:
  US11/741,069
• Publication Number:
  US 20080267818A1
• Time in Patent Office: 1,439 Days
• Field of Search: 422/298, 422/292
• US Class Current: 422/298
• CPC Class Codes: A61L 2/208 Hydrogen peroxide
• CPC Class Codes: A61L 2/24 Apparatus using programmed or automatic operation
• CPC Class Codes: A61L 2202/122 Chambers for sterilisation
• CPC Class Codes: A61L 2202/14 Means for controlling sterilisation processes, data processing, presentation and storage means, e.g. sensors, controllers, programs

Abstract

A decontamination system for decontaminating a region with a vaporized decontaminant, such as vaporized hydrogen peroxide. The concentration of the vaporized decontaminant within the region is modified in response to operating conditions. The decontamination system adjusts the concentration of the vaporized decontaminant in response to the monitored saturation concentration of the decontaminant, thereby preventing condensation of the vaporized decontaminant during a decontamination cycle. The decontamination system also adjusts the concentration of the vaporized decontaminant in order to minimize the time required to complete a successful decontamination operation.

Claims

1. A vapor decontamination system for decontaminating a region, said system comprising:

a generator for generating a vaporized decontaminant;

a circulating system for supplying said vaporized decontaminant to said region;

at least one humidity sensor providing a first signal indicative of moisture in the region;

a temperature sensor providing a second signal indicative of the temperature in the region;

at least one concentration sensor providing a third signal indicative of the concentration of the decontaminant in the region;

a controller communicating with said generator to control the rate at which vaporized decontaminant is injected into the region, said controller receiving the first, second, and third signals, a first concentration level for the vaporized decontaminant, and a second concentration level for the vaporized decontaminant, wherein said first and second concentration levels have respective first and second exposure times associated therewith, said first concentration level being greater than said second concentration level;

first means for timing to provide an indication of the total time that the actual concentration of the vaporized decontaminant in the region is at or above the first concentration level;

second means for timing to provide an indication of the total time that the actual concentration of the vaporized decontaminant in the region is at or above the second concentration level;

wherein said controller is programmed to;

inject the vaporized decontaminant generated by the generator into the region at a first injection rate for obtaining the first concentration level of the vaporized decontaminant in the region;

monitor the actual concentration of the vaporized decontaminant in the region using the at least one concentration sensor;

determine the dew point concentration of the vaporized decontaminant in the region;

determine whether the actual concentration of the vaporized decontaminant in the region is at least a predetermined amount below the dew point concentration of the vaporized decontaminant in the region; and

reduce the injection rate of the vaporized decontaminant from the first injection rate for obtaining the first concentration level of the vaporized decontaminant to a second injection rate for obtaining the second concentration level of the vaporized decontaminant, if (1) the actual concentration of the vaporized decontaminant in the region is not at least the predetermined amount below the dew point concentration of the vaporized decontaminant in the region or (2) the amount of time indicated by the second means for timing to reach the second exposure time is less than the amount of time indicated by the first means for timing to reach the first exposure time.

2. A vapor decontamination system according to claim 1, wherein said controller receives, via input means, one of:

(a) said first concentration level and said first exposure time associated therewith, or (b) said first concentration level and a D-value indicative of a desired reduction of bioburden, wherein said first exposure time associated with said first concentration level is determined according to the D-value.

3. A system according to claim 1, wherein said controller receives, via input means, one of:

(a) said second concentration level and said second exposure time associated therewith, or (b) said second concentration level and a D-value indicative of a desired reduction of bioburden, wherein said second exposure time associated with said second concentration level is determined according to the D-value.

4. A system according to claim 1, wherein said controller is further programmed to reduce the injection rate of the vaporized decontaminant to zero, when the injection rate of the vaporized decontaminant is at said second injection rate for obtaining said first concentration level of the vaporized decontaminant and the actual concentration of the vaporized decontaminant in the region is not at least the predetermined amount below the dew point concentration of the vaporized decontaminant in the region.

5. A system according to claim 1, wherein said system further comprises:

at least one of an audible indicator or a visual indicator, said indicator being activated by said controller if the actual concentration of the vaporized decontaminant in the region is not at least the predetermined amount below the dew point concentration of the vaporized decontaminant in the region.

6. A system according to claim 1, wherein said controller is further programmed to determine whether the actual concentration of the vaporized decontaminant in the region is at least the predetermined amount below the dew point concentration of the vaporized decontaminant in the region by:

establishing a dew point margin indicative of a minimum acceptable difference between;

(1) actual concentration of the vaporized decontaminant in the region and (2) dew point concentration of the vaporized decontaminant in the region;

determining a measured delta value indicative of the difference between the actual concentration of the vaporized decontaminant and the dew point concentration for the vaporized decontaminant; and

comparing the measured delta value to the dew point margin.

7. A system according to claim 1, wherein said vaporized decontaminant is generated from an aqueous solution of hydrogen peroxide.

8. A system according to claim 1, wherein said system comprises a plurality of concentration sensors indicating the concentration of the decontaminant in the region, wherein data from the concentration sensor indicating the highest concentration of the vaporized decontaminant in the region is used by the controller to determine whether the actual concentration of the vaporized decontaminant in the region is at least a predetermined amount below the dew point concentration of the vaporized decontaminant in the region.

9. A system according to claim 1, wherein said system comprises a plurality of concentration sensors indicating the concentration of the decontaminant in the region, wherein data from the concentration sensor indicating the lowest concentration of the decontaminant is used to operate said first and second means for timing that respectively provide an indication of the total time that the actual concentration of the vaporized decontaminant in the region is at or above the first and second concentration levels.

10. A system according to claim 1, wherein said system comprises a plurality of humidity sensors, said controller determining the dew point concentration using data from the humidity sensor indicative of the lowest dew point concentration.