Apparatus systems and methods for flushing gas from a catheter of a robotic catheter system

• US 7,922,693 B2
• Filed: 03/19/2008
• Issued: 04/12/2011
• Est. Priority Date: 03/19/2007
• Status: Active Grant

• Current Assignee: Auris Health, Inc. (Johnson & Johnson)
• Original Assignee: Hansen Medical Incorporated (Johnson & Johnson)
• Inventors: Reis, Gene
• Primary Examiner(s): Lucchesi; Nicholas D
• Assistant Examiner(s): LANDRY II, GERALD ERNEST
• Application Number:
  US12/077,736
• Publication Number:
  US 20080234631A1
• Time in Patent Office: 1,119 Days
• Field of Search: 604118-122, 604151-155, 604246-256, 600431-435
• US Class Current: 604/119
• CPC Class Codes: A61B 2034/2061 using shape-sensors, e.g. fiber shape sensors with Bragg gratings
• CPC Class Codes: A61B 2034/301 for introducing or steering flexible instruments inserted into the body, e.g. catheters or endoscopes
• CPC Class Codes: A61B 2034/741 Glove like input devices, e.g. "data gloves"
• CPC Class Codes: A61B 34/30 Surgical robots
• CPC Class Codes: A61B 34/37 Master-slave robots A61B34/35 takes precedence
• CPC Class Codes: A61B 34/70 Manipulators specially adapted for use in surgery

Abstract

Apparatus, systems and methods for flushing a lumen of a catheter instrument to reduce or eliminate bubbles within the lumen. An interface valve is adapted for attachment to a proximal end of the catheter instrument and can receive a working instrument for insertion into the catheter instrument lumen. A fluid supply line and purge lines are coupled to the interface valve and in fluid communication with at least a portion of the interface valve lumen. Flow of fluid (e.g. saline and a gas such as bubbles) through purge lines is controllable using clamps such that fluid flowing into the interface valve lumen can be manipulated to flow in different directions through different portions of the interface valve lumen for evacuation through different purge lines, thus allowing for purging of forward and backward flows to remove gas or bubbles from the catheter instrument lumen.

Claims

1. A system for flushing a lumen of a catheter instrument of a robotic surgical system, the system comprising:

a robotically controllable catheter instrument having a proximal end, a distal end, and defining a lumen;

a robotically controllable sheath instrument, wherein the catheter instrument is coaxially positioned within the sheath instrument;

a working instrument;

an interface valve having a proximal end, a distal end and defining a lumen, the distal end being adapted for attachment to a proximal end of the catheter instrument, and interface valve lumen being configured to receive the working instrument through the interface valve proximal end for insertion into the catheter instrument lumen;

a fluid supply line coupled to the interface valve, the fluid supply line being in fluid communication with at least a portion of the interface valve lumen;

a first purge line coupled to the interface valve; and

a second purge line coupled to the interface valve, wherein the first or second purge lines comprises a valve coupled thereto for controlling fluid flow through the first or second purge line such that fluid flowing into the interface valve lumen can be manipulated to flow in different directions through different portions of the interface valve lumen for evacuation through different purge lines.

2. The system of claim 1, wherein the first and second purge lines are controllable such that fluid flowing into the interface valve lumen can be manipulated to flow in a forward direction towards the catheter instrument and be evacuated through the first purge line, or in a backwards direction away from the catheter instrument and be evacuated through the second purge line.

3. The system of claim 1, wherein the first and second purge lines are controllable such that fluid flowing into the interface valve lumen can be manipulated to flow in a forward direction towards the catheter instrument and be evacuated through the first purge line, and a backwards direction away from the catheter instrument and be evacuated through the second purge line.

4. The system of claim 1, further comprising:

a first valve coupled to the first purge line to control flow of fluid through the first purge line; and

a second valve coupled to the second purge line to control flow of fluid through the second purge line.

5. The system of claim 1, the interface valve comprising a valve assembly configured to close a portion of the interface valve lumen when the working instrument is not inserted through the valve assembly.

6. The apparatus of claim 5, the valve assembly comprising:

a valve body in fluid communication with a purge line;

an interface member configured to be secured to the valve body; and

a seal member capable of assuming open and closed states depending on compression of the seal member.

7. The apparatus of claim 6, the valve assembly further comprising:

a fastener, wherein the fastener is securable to the interface member such that the seal member is disposed between the fastener and the threaded member, wherein the fastener is loosened and the seal member is uncompressed to assume an open state defining an aperture through which the working instrument can be inserted, when the fastener is tightened onto the interface member, the seal member is compressed to assume a closed state and close the aperture such that no working catheter is inserted through the valve assembly.

8. A system for flushing a lumen of a catheter instrument of a robotic surgical system, the system comprising:

a robotically controllable catheter instrument having a proximal end, a distal end, and defining a lumen;

a robotically controllable sheath instrument, wherein the catheter instrument is coaxially positioned within the sheath instrument;

a working instrument;

an interface valve having a proximal end, a distal end and defining a lumen, the distal end being adapted for attachment to a proximal end of the catheter instrument, and interface valve lumen being configured to receive the working instrument through the interface valve proximal end for insertion into the catheter instrument lumen;

a fluid line coupled to the interface valve, the fluid line being in fluid communication with at least a portion of the interface valve lumen and configured for bi-directional flushing of the interface valve; and

a valve coupled to the fluid line for controlling fluid flow and to facilitate bi-directional flushing of the interface valve.

9. The system of claim 8, wherein the fluid line is controllable such that fluid flowing into the interface valve lumen can be manipulated to flow in a forward direction and/or in a backwards direction.

10. The system of claim 8, the interface valve comprising a valve assembly configured to close a portion of the interface valve lumen when the working instrument is not inserted through the valve assembly.

11. The apparatus of claim 10, the valve assembly comprising:

a valve body in fluid communication with the fluid line;

an interface member configured to be secured to the valve body; and

a seal member capable of assuming open and closed states depending on compression of the seal member.

12. The apparatus of claim 11, the valve assembly further comprising:

a fastener, wherein the fastener is securable to the interface member such that the seal member is disposed between the fastener and a threaded member, wherein the fastener is loosened and the seal member is uncompressed to assume an open state defining an aperture through which the working instrument can be inserted, when the fastener is tightened onto the interface member, the seal member is compressed to assume a closed state and close the aperture such that no working catheter is inserted through the valve assembly.

13. The system of claim 8, wherein the valve is a stopcock.

14. The system of claim 8, wherein a clamp controls the valve.

15. The system of claim 8, further comprising a syringe attached to the fluid line for pushing or pulling fluid through the fluid line.