Nesting twisting hinge points in a bifurcated petal geometry

• US 7,922,758 B2
• Filed: 06/20/2007
• Issued: 04/12/2011
• Est. Priority Date: 06/23/2006
• Status: Expired due to Fees

• Current Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Original Assignee: Boston Scientific Scimed (Boston Scientific Corporation)
• Inventors: Robaina, Samuel, Grotheim, Kevin, Meyer, Michael P., Gregorich, Daniel, Sorenson, Shawn
• Primary Examiner(s): Isabella; David
• Assistant Examiner(s): Swaminathan; Seema
• Application Number:
  US11/765,679
• Publication Number:
  US 20070299505A1
• Time in Patent Office: 1,392 Days
• Field of Search: 623/1.12, 623 115- 116, 623/1.35
• US Class Current: 623/1.35
• CPC Class Codes: A61F 2/856 Single tubular stent with a side portal passage
• CPC Class Codes: A61F 2/91 made from perforated sheet material or tubes, e.g. perforated by laser cuts or etched holes
• CPC Class Codes: A61F 2/915 with bands having a meander structure, adjacent bands being connected to each other
• CPC Class Codes: A61F 2002/91508 the meander having a difference in amplitude along the band
• CPC Class Codes: A61F 2002/91516 the meander having a change in frequency along the band
• CPC Class Codes: A61F 2002/91525 within the whole structure different bands showing different meander characteristics, e.g. frequency or amplitude
• CPC Class Codes: A61F 2002/91533 characterised by the phase between adjacent bands
• CPC Class Codes: A61F 2002/91575 connected peak to trough
• CPC Class Codes: A61F 2230/005 Rosette-shaped, e.g. star-shaped

Abstract

A bifurcated stent that uses turning segments to reduce the strain at regions which bend at extreme angles. The turning segments can be placed on side branch petals or on connectors connecting the petals to the stent body. Combining the turning segments with connectors of different length and tethers provides for a stent with high flexibility that can accommodate various shaped body vessels. This design allows the bifurcation branch to extend easily, to a useful distance, and to be deployed along oblique angles. Best of all, this design avoids the problems of angularly strained side branch.

Claims

1. A stent having an unexpanded state and an expanded state, the stent comprising:

a generally tubular stent body defining a first circumferential plane, the stent body defining a first lumen with a first longitudinal axis extending therethrough, the stent body further defining at least one side opening having a perimeter, the at least one side opening in fluid communication with the first lumen; and

a side branch assembly, the side branch assembly comprising at least two petals engaged to the stent body adjacent to the at least one side opening, in the unexpanded state, the at least two petals being positioned substantially within the first circumferential plane, in the expanded state the at least two petals extending above the first circumferential plane and defining a second lumen with a second longitudinal axis extending therethrough, the second longitudinal axis intersecting and forming an oblique angle with the first longitudinal axis,

wherein at least one of the at least two petals comprises a first expansion petal having a base, a tip, and two halves, the first half having a first straight segment and a second straight segment, a first ductile bend and a second ductile bend, and the second half having a third straight segment, a fourth straight segment, and a third ductile bend, the first and second halves being connected to one another at the base, the base being located closer to the side opening perimeter than the tip;

in the unexpanded state, the first, second, and third ductile bends each have a first end, a second end, and a curved region between the first and second ends, the first end being located at a position closer to the side opening perimeter than the second end, wherein each of the first, second, and third ductile bends is radially offset from the other of the ductile bends when the first expansion petal is in the unexpanded state;

in the expanded state the ductile bends assuming a twisted configuration and defining a generally rounded translational arc between the base and the tip.

2. The stent of claim 1, wherein the first straight segment extends from the tip, the first ductile bend extends from the first straight segment, the second straight segment extends from the first ductile bend, and the second ductile bend extends from the second straight segment, the base extends from the second ductile bend, the third straight segment extends from the base, the third ductile bend extends from the third straight segment, and the fourth straight segment extends from the third ductile bend, each of the first, second, third, and fourth straight segments extending in a radial direction outwardly from the tip when the first expansion petal is in the unexpanded state.

3. The stent of claim 2, wherein the at least two petals further comprises a second expansion petal, the second expansion petal being adjacent to the first expansion petal, the second expansion petal having a base, a tip, and two halves, the first half having a first straight segment and a second straight segment a first ductile bend and a second ductile bend, and the second half having a third straight segment, a fourth straight segment, and a third ductile bend, the first and second halves being connected to one another at the base;

the first segment of the second expansion petal extending from the tip, the first ductile bend extending from the first straight segment, the second straight segment extending from the first ductile bend, and the second ductile bend extending from the second straight segment, the base extending from the second ductile bend, the third straight segment extending from the base, the third ductile bend extending from the third straight segment, and the fourth straight segment extending from the third ductile bend, each of the first, second, third, and fourth straight segments extending in a radial direction outwardly from the tip when the second expansion petal is in the unexpanded state, the base being located closer to the side opening perimeter than the tip;

the third ductile bend of the first expansion petal extending between a portion of the first and second expansion petals of the second expansion petal.

4. The stent of claim 2, wherein each of the ductile bends comprises two straight portions separated by one bent portion, the two straight portions being parallel to one another.

5. The stent of claim 4, wherein the straight portions of the first ductile bend are parallel to one another, the straight portions of the second ductile bend are parallel to one another, and the straight portions of the third ductile bend are parallel to one another.

6. The stent of claim 5, wherein the straight portions of the first ductile bend are shorter than the straight portions of the second and third ductile bends and the straight portions of the third ductile bend are shorter than the straight portions of the second ductile bend.

7. The stent of claim 6, wherein the at least two petals comprises twelve expansion petals, each expansion petal being connected to an adjacent expansion petal at a tip.

8. The stent of claim 7, wherein each of the twelve expansion petals has the same structure as the adjacent expansion petal.

9. A stent having an unexpanded state and an expanded state, the stent comprising:

a generally tubular stent body defining a first circumferential plane, the stent body defining a first lumen with a first longitudinal axis extending therethrough, the body further defining at least one side opening having a perimeter, the at least one side opening in fluid communication with the first lumen; and

a side branch assembly adjacent to the side opening, the side branch assembly comprising at least two connectors and at least two petals, the at least two connectors each connecting one of the at least two petals to the stent body, in the unexpanded state, at least one of the at least two connectors having at least one ductile connector bend and the at least two petals being positioned substantially within the first circumferential plane, in the expanded state the at least two petals extending above the first circumferential plane and defining a second lumen with a second longitudinal axis extending therethrough and forming an oblique angle with the first longitudinal axis,

wherein each of the at least two petals having comprises a base, a tip, and two halves, the first half having a first straight segment and a second straight segment, a first ductile petal bend and a second ductile petal bend, and the second half having a third straight segment, a fourth straight segment, and a third ductile petal bend, the first and second halves being connected to one another at the base;

the at least one ductile connector bend comprising at least one curved region being between a first end and a second end, the first end being located at a position on the connector closer to the perimeter of the side branch opening point than the second end;

in the expanded state the connector assuming a twisted configuration and defining an at least partially rounded translational arc between the stent body and the petal.

10. The stent of claim 9 in which at least one of the at least two connectors comprises a plurality of ductile connector bends, the ductile connector bend closest to the stent body having a greatest expansion away from the first end and the expansion away from the first end of each ductile bend progressively decreasing as their proximity to the at least one petal increases.

11. The stent of claim 9 in which there are a plurality of connectors each connecting the stent body to one of a plurality of petals and at least two connectors have different numbers of ductile connector bends.

12. The stent of claim 9 in which there are a plurality of connectors each connecting one of a plurality of petals to the stent body, in the expanded state one petal being an acute petal extending at a most acute angle relative to the first longitudinal axis and one being an obtuse petal extending at a most obtuse angle relative to the first longitudinal, the connector of the acute angle having more ductile connector bends than the connector of the obtuse angle.

13. The stent of claim 12 further comprising a plurality of petals connected to the stent body by connectors positioned along the perimeter at positions other than those of the connectors of the obtuse and acute petals, the plurality of connectors having more ductile connector bends than the obtuse petal connector, fewer ductile connector bends than the acute petal connector and the number of ductile connector bends on the plurality of connectors increasing progressively with proximity to the acute petal connector.

14. The stent of claim 9 in which there are a plurality of connectors each connecting one of a plurality of petals to the stent body, in the expanded state one petal being an acute petal extending at a most acute angle relative to the first longitudinal axis and one petal being an obtuse petal extending at a most obtuse angle relative to the first longitudinal axis, the connector of the acute petal having fewer ductile connector bends than the connector of the obtuse petal, in the expanded state the obtuse petal being longer than the acute petal.

15. The stent of claim 9, wherein the first straight segment extends from the tip, the first ductile petal bend extends from the first straight segment, the second straight segment extends from the first ductile petal bend, and the second ductile petal bend extends from the second straight segment, the base extends from the second ductile petal bend, the third straight segment extends from the base, the third ductile petal bend extends from the third straight segment, and the fourth straight segment extends from the third ductile petal bend, each of the first, second, third, and fourth straight segments extending in a radial direction outwardly from the tip when the at least two petals are in the unexpanded state, wherein each of the first, second, and third ductile petal bends is radially offset from the other of the ductile petal bends when the at least two petals are in the unexpanded state.