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Blow mold and backfill manufacturing process

  • US 7,922,944 B2
  • Filed: 10/03/2006
  • Issued: 04/12/2011
  • Est. Priority Date: 10/03/2005
  • Status: Expired due to Fees
First Claim
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1. A method for forming a foam product, the method comprising:

  • forming a skin comprising;

    a unitary skin wall surrounding an interior;

    a mounting area on an underside of the skin wall, the mounting area having a width and a length;

    and a bracket insertion area on the underside of the skin wall, the bracket insertion area separate from the mounting area; and

    inserting a bracket at least partially into the skin interior through the bracket insertion area;

    wherein the mounting area is configured to receive a mounting assembly attached to an article of furniture;

    wherein the underside of the skin wall has a width;

    the bracket insertion area has a width;

    the width of the mounting area is less than the width of the underside of the skin wall;

    the width of the bracket insertion area is less than the width of the underside of the skin wall; and

    the width of the bracket insertion area is greater than the width of the mounting area.

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