Three-dimensional motion using single-pathway based actuators

• US 7,926,644 B2
• Filed: 10/28/2008
• Issued: 04/19/2011
• Est. Priority Date: 05/07/2004
• Status: Active Grant

• Current Assignee: Magnemotion Incorporated (Rockwell Automation, Inc.)
• Original Assignee: Magnemotion Incorporated (Rockwell Automation, Inc.)
• Inventors: Mendenhall, Jesse
• Primary Examiner(s): Hess; Douglas A
• Application Number:
  US12/259,928
• Publication Number:
  US 20090107806A1
• Time in Patent Office: 903 Days
• Field of Search: 198/370.04, 198/370.05, 198/377.02, 198/463.2, 198/463.3, 198/617, 198/619, 198/621.3, 198/750.14, 198/750.2, 246/282, 246/283, 104/49, 104 99-102, 310/114, 318/135, 318/687, 318/700
• US Class Current: 198/463.2
• CPC Class Codes: B65G 2201/0261 Puck as article support
• CPC Class Codes: B65G 35/06 comprising a load-carrier moving along a path, e.g. a closed path, and adapted to be engaged by any one of a series of traction elements spaced along the path effecting drive at two or more points spaced along the length of an endless conveyor B65G23/32
• CPC Class Codes: B65G 54/02 electrostatic, electric, or magnetic

Abstract

The invention provides novel mechanisms and methods for effecting rotational and translational motion in three dimensions of objects carried by, or coupled to, actuators that move along a pathway. Vehicles or other conveyances (collectively, “vehicles”) that utilize mechanisms and methods can increase the performance of and decrease the cost of transportation, shipping, manufacturing, materials handling and other systems. In one aspect, the illustrated embodiment provides such a vehicle or other conveyance having two (or more) actuators adapted for movement along a pathway. The actuators are propelled or otherwise capable of motion, relative to each other so that the distance between can be increased or decreased. When desired, that distance can also be maintained the same, e.g., regardless of whether the actuators are moving. A pallet, carriage or other moveable part (collectively, pallet) is moveably coupled to the actuators so that at least selected motions by the actuators relative to one another on the pathway effect rotational and/or translational motion of the pallet in three dimensions relative to the pathway, including, for example, movement transverse to the pathway and out of a plane of the pathway.

Claims

1. A system for conveyance comprising

A. a guideway comprising a linear synchronous motor (LSM) primary,

B. two or more actuators disposed on the guideway, each actuator comprising a linear synchronous motor secondary that is propelled along the guideway by the linear synchronous motor primary,

C. a vehicle coupled to the two or more actuators,

D. the guideway guides the vehicle around a turn without propelling a said actuator while that actuator is on said turn.

2. The system of claim 1, wherein at least a portion of the guideway defines a pathway that is curved.

3. The system of claim 2, wherein the actuators are adapted for any of moving, pivoting and turning the vehicle around the curved portion of the pathway.

4. The system of claim 2, wherein the actuators effect movement of the vehicle around the curved portion of the pathway in response to to one or more movement commands.

5. The system of claim 2, wherein the curved portion of the pathway comprises at least two track segments positioned at an angle with respect to one another.

6. The system of claim 5, wherein the actuators are adapted for any of moving, pivoting and turning the vehicle around a corner from the first track segment to the second track segment.

7. The system of claim 1, wherein the guideway is oriented in a vertical direction.

8. The system of claim 1, wherein the actuators and vehicle are adapted for guidance through a switch.

9. The system of claim 1, wherein the guideway guides the vehicle around a turn while propelling another of said actuators.

10. A system for conveyance comprising

A. a curved guideway comprising a linear synchronous motor (LSM) primary,

B. two or more actuators disposed on the guideway, each actuator comprising a linear synchronous motor secondary that is propelled along the guideway by the linear synchronous motor primary.

C. a vehicle coupled to the two or more actuators,

D. the guideway guides the vehicle around a turn without propelling a said actuator while that actuator is turning.

11. The system of claim 10, wherein the guideway guides the vehicle around a turn while propelling another of said actuators.

12. A method of conveyance, comprising

providing a guideway comprising a linear synchronous motor (LSM) primary;

providing two or more actuators adapted for movement relative to each other on the guideway and a vehicle coupled to the two or more actuators; and

guiding the vehicle around a turn without propelling a said actuator while that actuator is turning.

13. The method of claim 12, further comprising the step of moving the vehicle around a corner from a first track segment to a second track segment, the second track segment positioned at an angle with respect to the first track segment.

14. The method of claim 12, further comprising guiding the vehicle around a turn while propelling another of said actuators.