Light distribution using a light emitting diode assembly

• US 7,926,975 B2
• Filed: 03/16/2010
• Issued: 04/19/2011
• Est. Priority Date: 12/21/2007
• Status: Active Grant

• Current Assignee: Ilumisys Incorporated (Altair Engineering Incorporated)
• Original Assignee: Altair Engineering Incorporated
• Inventors: Siemiet, Dennis, Palazzolo, Francis, Ivey, John
• Primary Examiner(s): Lee; Y My Quach
• Application Number:
  US12/724,645
• Publication Number:
  US 20100172149A1
• Time in Patent Office: 399 Days
• Field of Search: 362/240, 362/241, 362/242, 362/246, 362/247, 362/249.02, 362/260, 362/311.02, 362/555
• US Class Current: 362/240
• CPC Class Codes: F21K 9/61 using light guides
• CPC Class Codes: F21K 9/68 Details of reflectors forming part of the light source
• CPC Class Codes: F21S 4/28 rigid, e.g. LED bars
• CPC Class Codes: F21V 3/00 Globes; Bowls; Cover glasses with refracting properties F21V5/00; with reflecting properties F21V7/00; characterised by cooling arrangements F21V29/506
• CPC Class Codes: F21V 3/04 characterised by materials, surface treatments or coatings
• CPC Class Codes: F21V 3/049 Patterns or structured surfaces for diffusing light, e.g. frosted surfaces
• CPC Class Codes: F21V 7/00 Reflectors for light sources characterised by cooling arrangements F21V29/505
• CPC Class Codes: F21Y 2103/10 comprising a linear array of point-like light-generating elements
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: Y02B 20/30 Semiconductor lamps, e.g. solid state lamps [SSL] light emitting diodes [LED] or organic LED [OLED]

Abstract

A fluorescent light tube retrofit with light emitting diodes (LEDs) that evenly distribute light to avoid bright spots is disclosed. One LED lighting unit includes a tubular housing and a plurality of LED assemblies mounted about a circumference of the tubular housing. LEDs face inward from a mounting surface that is angled offset of the tube. Alternatively, at least one LED can be oriented to emit light parallel to a tangent of the housing into a light pipe that curves inside at least a portion of the tubular housing.

Claims

1. An LED lighting unit for replacing a conventional fluorescent bulb of a conventional fluorescent lighting fixture comprising:

a tubular housing including at least one tube portion; and

a plurality of LED assemblies spaced about a circumference of the tubular housing and extending in a longitudinal direction along the tubular housing; and

wherein

each of the plurality of LED assemblies includes a plurality of LED devices mounted on a respective mounting surface, and each mounting surface is angled offset from a tangent of the tubular housing that is centered at a mounting location of that mounting surface.

2. The LED lighting unit of claim 1, wherein the plurality of LED assemblies comprises a first LED assembly and a second LED assembly spaced 180°

apart about the circumference of the tubular housing.

3. The LED lighting unit of claim 1, further comprising a reflecting surface inside the tubular housing.

4. The LED lighting unit of claim 3, wherein the reflecting surface spans a diameter of the interior of the tube wherein an equal number of LED assemblies are located on the circumference of the tubular housing on each side of the diameter.

5. The LED lighting unit of claim 4, wherein the reflecting surface includes a diffusing surface.

6. The LED lighting unit of claim 1, wherein each tube portion has an arc-shaped cross-section, a transparent outer layer, a diffusing interior layer, and is made of at least one of polycarbonate, acrylic and glass.

7. The LED lighting unit of claim 6, further comprising:

a first semicircular tube portion attached to a first LED assembly and a second LED assembly of the plurality of LED assemblies; and

a second semicircular tube portion attached to the first LED assembly and the second LED assembly.

8. The LED lighting unit of claim 1, further comprising:

a heat sink attached to each of the plurality of LED assemblies.

9. The LED lighting unit of claim 1, wherein the tubular housing includes one tube portion having a circular cross-section.

10. The LED lighting unit of claim 1, wherein each mounting surface includes a circuit board.

11. The LED lighting unit of claim 1 wherein the tubular housing comprises a single tubular housing having an inner surface and the plurality of LED assemblies is equidistantly spaced about the inner surface of the tubular housing.

12. The LED lighting unit of claim 1 wherein each of the plurality of LED devices is mounted on its respective mounting surface so that its emitted light is oriented to face away from an exterior of the tubular housing at the mounting location of that mounting surface.

13. An LED lighting unit for replacing a conventional fluorescent tube of a conventional fluorescent lighting fixture comprising:

a tubular housing including at least one tube portion and a hollow center;

at least one LED assembly including a plurality of LEDs on a mounting surface, each LED assembly mounted to a longitudinal length of the tubular housing with the mounting surface oriented such that an emitting direction of the plurality of LEDs is parallel to a tangent of the tubular housing, the tangent of the tubular housing being centered at a mounting location of the mounting surface respectively associated with each of the at least one LED assembly; and

a light pipe associated with each LED assembly and having an opening extending radially from an inner surface of the tubular housing, the opening facing the emitting direction of the plurality of LEDs, and the light pipe curving inside the inner surface of the tubular housing and about at least a portion of the hollow center.

14. The LED lighting unit of claim 13, wherein each LED assembly includes a circuit board mounted radially to the longitudinal length of the tubular housing.

15. The LED lighting unit of claim 13, wherein each LED assembly includes a side-emitting LED.

16. The LED lighting unit of claim 13, wherein the surface of the light pipe includes a plurality of light extracting structures.

17. The LED lighting unit of claim 16, wherein the density of light extracting structures on the interior surface of the tubular housing varies over an arc of the light pipe.

18. The LED lighting unit of claim 13, further comprising:

a plurality of light extracting structures on the interior surface of the tubular housing; and

a diffusing layer on the exterior of the tubular housing.

19. The LED lighting unit of claim 13, further comprising a plurality of LED assemblies equidistantly spaced about the hollow center.