X-ray monitoring

• US 7,929,663 B2
• Filed: 04/12/2010
• Issued: 04/19/2011
• Est. Priority Date: 04/25/2003
• Status: Active Grant

• Current Assignee: Rapiscan Systems Incorporated (OSI Systems Incorporated)
• Original Assignee: Rapiscan Systems Incorporated (OSI Systems Incorporated)
• Inventors: Morton, Edward James
• Primary Examiner(s): Thomas; Courtney
• Application Number:
  US12/758,764
• Publication Number:
  US 20100303295A1
• Time in Patent Office: 372 Days
• Field of Search: 378/9, 378/10, 378 51- 59, 378/62
• US Class Current: 378/53
• CPC Class Codes: G01F 1/66 by measuring frequency, phase shift or propagation time of electromagnetic or other waves, e.g. using ultrasonic flowmeters
• CPC Class Codes: G01F 1/74 Devices for measuring flow of a fluid or flow of a fluent solid material in suspension in another fluid

Abstract

Apparatus for monitoring in real time the movement of a plurality of substances in a mixture, such as oil water and air flowing through a pipe comprises an X-ray scanner arranged to make a plurality of scans of the mixture over a monitoring period to produce a plurality of scan data sets, and control means arranged to analyze the data sets to identify volumes of each of the substances and to measure their movement. By identifying volumes of each of the substances in each of a number of layers and for each of a number of scans, real time analysis and imaging of the substance can be achieved.

Claims

1. A system for monitoring a plurality of substances in a mixture, having at least one fluid layer, along an axis of flow within a first tube, the system comprising:

a. a first X-ray source positioned radially outward from said first tube;

b. a second X-ray source positioned radially outward from said first tube;

c. an annular sensor array positioned between said first tube and said first and second X-ray sources wherein said annular sensor array comprises a plurality of sensors arranged in at least one ring, and

d. a controller for activating a first X-ray source when said second X-ray source is off and activating said second X-ray source when said first X-ray source is off, wherein said X-ray sources operate at a tube voltage in a range of 100 kVp to 150 kVp.

2. The system according to claim 1 wherein the system produces a scan data set relating to said at least one fluid layer of the mixture.

3. The system according to claim 2 wherein the controller is adapted to identify a plurality of volume elements in said layer and uses a measure of X-ray attenuation in each of said volume elements to form the scan data set.

4. The system according to claim 2 wherein the controller is adapted to determine an amount of at least one of the substances in said at least one fluid layer based on said scan data set.

5. The system according to claim 1 wherein at least one of said first and second X-ray sources generates a beam current of between 10 mA and 50 mA.

6. The system according to claim 1 wherein the controller is adapted to activate at least one of said first and second X-ray sources for a scan period in the range of 0.1 ms to 10 ms.

7. The system according to claim 1 wherein the system generates a plurality of image planes along said axis of flow within the first tube.

8. The system according to claim 7 wherein the system determines a flow velocity by cross-correlating at least one identified feature across each of said plurality of image planes.

9. The system according to claim 7 wherein the system determines a flow velocity based upon a scan frequency and a change of position of at least one identified feature across each of said plurality of image planes.

10. The system according to claim 1 wherein the sensor array comprises an image ring positioned at an angle from normal to the axis of flow within the first tube, wherein said angle is from 1 to 5 degrees.

11. The system according to claim 1 wherein the controller is adapted to conduct a first processing stage and a second processing stage, wherein said first processing stage determines relative volumes of said substances.

12. The system according to claim 11 wherein the second processing stage determines relative velocities of said substances.

13. The system according to claim 11 wherein, in the first processing stage, the controller generates at least two image reconstructions.

14. The system according to claim 13 wherein at least one of said two image reconstructions has a spatial resolution of up to 10 mm and wherein at least one of said two image reconstructions has a spatial resolution of up to 2 mm.

15. The system according to claim 1 wherein the controller is adapted to conduct a first processing stage and a second processing stage, wherein said first processing stage determines relative volumes of said substances.

16. The system according to claim 15 wherein the second processing stage determines relative velocities of said substances.

17. A system for monitoring a plurality of substances in a mixture, having at least one fluid layer, along an axis of flow within a first tube, the system comprising:

a. a first X-ray source positioned radially outward from said first tube;

b. a second X-ray source positioned radially outward from said first tube;

c. an annular sensor array radially positioned between said first tube and said first and second X-ray sources wherein said annular sensor array comprises a plurality of sensors arranged in at least one ring, and

d. a controller for activating a first X-ray source when said second X-ray source is off and activating said second X-ray source when said first X-ray source is off, wherein said X-ray sources generate a beam current of between 10 mA and 50 mA.

18. The system according to claim 17 wherein the system generates a plurality of image planes along said axis of flow within the first tube.

19. The system according to claim 18 wherein the system determines a flow velocity by cross-correlating at least one identified feature across each of said plurality of image planes.

20. The system according to claim 18 wherein the system determines a flow velocity based upon a scan frequency and a change of position of at least one identified feature across each of said plurality of image planes.

21. The system according to claim 18 wherein the sensor array comprises an image ring positioned at an angle from normal to the axis of flow within the first tube, wherein said angle is from 1 to 5 degrees.