Composite structures for storing thermal energy

• US 7,938,989 B1
• Filed: 10/20/2009
• Issued: 05/10/2011
• Est. Priority Date: 03/06/2008
• Status: Expired due to Fees

• Current Assignee: HRL Laboratories LLC (The Boeing Co.)
• Original Assignee: HRL Laboratories LLC (The Boeing Co.)
• Inventors: Jacobsen, Alan J., Skeith, Sky L., Finnila, Ronald M., Gross, Adam F., Cumberland, Robert
• Primary Examiner(s): PENG, CHARLIE YU
• Application Number:
  US12/589,262
• Time in Patent Office: 567 Days
• Field of Search: 385/46, 385 95- 99, 385129-132, 264/1.24, 264/1.27
• US Class Current: 264/1.27
• CPC Class Codes: F28D 20/023 the latent heat storage material being enclosed in granular particles or dispersed in a porous, fibrous or cellular structure
• CPC Class Codes: Y02E 60/14 Thermal energy storage

Abstract

A composite structure for storing thermal energy. In one embodiment, an apparatus for storing thermal energy includes: a thermal storage material and a three-dimensional structure. The three-dimensional structure includes: a plurality of first truss elements defined by a plurality of first self-propagating polymer waveguides and extending along a first direction; a plurality of second truss elements defined by a plurality of second self-propagating polymer waveguides and extending along a second direction; and a plurality of third truss elements defined by a plurality of third self-propagating polymer waveguides and extending along a third direction. The first, second, and third truss elements interpenetrate each other at a plurality of nodes to form a continuous material. The first, second, and third truss elements define an open space. The thermal storage material occupies at least a portion of the open space, and the three-dimensional structure is self-supporting.

Claims

1. A method of forming an apparatus for storing thermal energy, the method comprising:

securing a volume of a photo-monomer;

securing a mask between at least one collimated light source and the volume of the photo-monomer, the mask having a plurality of apertures;

directing a collimated light beam from the at least one collimated light source to the mask for a period of exposure time so that a portion of the collimated light beam passes through the mask and is guided by the plurality of apertures into the photo-monomer to form a plurality of waveguides through a portion of the volume of the photo-monomer;

removing any uncured photo-monomer to leave behind a three-dimensional ordered polymer microstructure; and

placing a thermal storage material at an open space of the three-dimensional ordered polymer microstructure.

2. The method of claim 1, further comprising:

heating the three-dimensional ordered polymer microstructure such that a rigidity thereof is increased.

3. The method of claim 1, further comprising:

applying a metal layer to at least one portion of at least one of the first, second, or third truss elements, the metal layer being adapted to change a surface polarity of the at least one portion of the at least one of the first, second, or third truss elements.

4. The method of claim 1, further comprising:

applying a ceramic layer to at least one portion of at least one of the first, second, or third truss elements, the ceramic layer being adapted to change a surface polarity of the at least one portion of the at least one of the first, second, or third truss elements.

5. The method of claim 1, further comprising:

chemically treating at least one portion of at least one of the first, second, or third truss elements, the chemical treatment being adapted to aid the placing of the thermal storage material.