Inductive device including permanent magnet and associated methods

• US 7,940,151 B2
• Filed: 12/06/2007
• Issued: 05/10/2011
• Est. Priority Date: 12/06/2007
• Status: Active Grant

• Current Assignee: Harris Corporation (L3Harris Technologies, Inc.)
• Original Assignee: Harris Corporation (L3Harris Technologies, Inc.)
• Inventors: Parsche, Francis E., Seybold, John S.
• Primary Examiner(s): NGUYEN, TUYEN T
• Application Number:
  US11/951,673
• Publication Number:
  US 20090146772A1
• Time in Patent Office: 1,251 Days
• Field of Search: 336/84.R, 336/84.C, 336/110, 336/229
• US Class Current: 336/110
• CPC Class Codes: H01F 1/34 non-metallic substances, e.g. ferrites
• CPC Class Codes: H01F 17/062 Toroidal core with turns of coil around it
• CPC Class Codes: H01F 2003/103 Magnetic circuits with permanent magnets
• CPC Class Codes: H01F 3/10 Composite arrangements of magnetic circuits
• CPC Class Codes: Y10T 29/49073 by assembling coil and core

Abstract

The radio frequency (RF) inductor includes a core being electrically non-conductive and ferrimagnetic, and having a toroidal shape, and a wire coil thereupon. At least one permanent magnet body is at a fixed position within the interior of the core, and an electrically conductive RF shielding layer is on the at least one permanent magnet body. The core may be ferrite for example. The electrically conductive RF shielding layer may be a conductive plating layer or a metal foil surrounding the permanent magnet body, for example. A magnetic field from the permanent magnet is applied to the inductor core to reduce losses, and the permanent magnet may be enclosed within the conductive shield to keep RF fields out. The inductor may be made small and have increased Q and resulting efficiency. The RF inductor may be applicable to RF communication circuits, for example, as an antenna coupler.

Claims

1. A radio frequency (RF) inductor comprising:

an electrically non-conductive, ferrimagnetic core having a toroidal shape defining an interior;

a wire coil surrounding at least a portion of the core;

at least one permanent magnet body at a fixed position within the interior of the core; and

an electrically conductive RF shielding layer on the at least one permanent magnet body.

2. The inductor of claim 1, wherein the core comprises ferrite.

3. The inductor of claim 1, wherein the core comprises a nickel zinc ferrite.

4. The inductor of claim 1, wherein the electrically conductive RF shielding layer comprises an electrically conductive plating layer surrounding the at least one permanent magnet body.

5. The inductor of claim 1, wherein the electrically conductive RF shielding layer comprises a metal foil surrounding the at least one permanent magnet body.

6. The inductor of claim 1, wherein the at least one permanent magnet comprises a cylindrical permanent magnet.

7. The inductor of claim 1, wherein the at least one permanent magnet comprises a plurality of button-style magnets arranged in stacked relation.

8. A radio frequency (RF) inductor comprising:

a ferrite core having a toroidal shape defining an interior;

a wire coil surrounding at least a portion of the ferrite core;

at least one permanent magnet body at a fixed position within the interior of the core and defining a magnetic axis intersecting the core at first and second opposing locations thereof; and

an electrically conductive RF shielding layer on the at least one permanent magnet body.

9. The inductor of claim 8, wherein the ferrite core comprises a nickel zinc ferrite.

10. The inductor of claim 8, wherein the electrically conductive RF shielding layer comprises an electrically conductive plating layer surrounding the at least one permanent magnet body.

11. The inductor of claim 8, wherein the electrically conductive RF shielding layer comprises a metal foil surrounding the at least one permanent magnet body.

12. The inductor of claim 8, wherein the at least one permanent magnet comprises a cylindrical permanent magnet.

13. The inductor of claim 8, wherein the at least one permanent magnet comprises a plurality of button-style magnets arranged in stacked relation.

14. A method for making a radio frequency (RF) inductor comprising:

providing an electrically non-conductive, ferrimagnetic core having a toroidal shape defining an interior;

positioning a wire coil surrounding at least a portion of the core;

positioning at least one permanent magnet body at a fixed position within the interior of the core; and

providing an electrically conductive RF shielding layer on the at least one permanent magnet body.

15. The method of claim 14, wherein providing the core comprises providing a ferrite core.

16. The method of claim 14, wherein providing the core comprises providing a nickel zinc ferrite core.

17. The method of claim 14, wherein providing the electrically conductive RF shielding layer comprises providing an electrically conductive plating layer surrounding the at least one permanent magnet body.

18. The method of claim 14, wherein providing the electrically conductive RF shielding layer comprises providing a metal foil surrounding the at least one permanent magnet body.

19. The method of claim 14, wherein the at least one permanent magnet comprises a cylindrical permanent magnet.

20. The method of claim 14, wherein positioning the at least one permanent magnet comprises positioning a plurality of button-style magnets in a stacked relation.