Partial regeneration in a multi-level power inverter

• US 7,940,537 B2
• Filed: 12/31/2008
• Issued: 05/10/2011
• Est. Priority Date: 12/31/2008
• Status: Active Grant

• Current Assignee: TECO-Westinghouse Motor Company (TECO Electric & Machinery Pte Ltd.)
• Original Assignee: TECO-Westinghouse Motor Company (TECO Electric & Machinery Pte Ltd.)
• Inventors: Edwards, Ryan, Ledezma, Enrique, Keister, Thomas, Abolhassani, Mehdi, Skorcz, Alex
• Primary Examiner(s): Sterrett; Jeffrey L
• Application Number:
  US12/317,958
• Publication Number:
  US 20100142234A1
• Time in Patent Office: 860 Days
• Field of Search: 363/34, 363/35, 363/37, 363/39, 363/44, 363/65, 363/78, 363/84, 363/89
• US Class Current: 363/65
• CPC Class Codes: H02M 5/4585 having a rectifier with controlled elements
• CPC Class Codes: H02M 7/49 Combination of the output voltage waveforms of a plurality of converters

Abstract

In one embodiment, the present invention includes a medium voltage drive system having multiple power cells each to couple between a transformer and a load. A first subset of the power cells are configured to provide power to the load and to perform partial regeneration from the load, and a second subset of the power cells are configured to provide power to the load but not perform partial regeneration. A controller may be included in the system to simultaneously control a DC bus voltage of at least one of the first subset of the power cells, correct a power factor of the system, and provide harmonic current compensation for the system.

Claims

1. A medium voltage drive system comprising:

a plurality of power cells each to couple between a transformer and a load, wherein a first subset of the power cells each including an active front end are configured to provide power to the load and to perform partial regeneration from the load, and a second subset of the power cells are configured to provide power to the load but not perform the partial regeneration; and

a controller coupled to the plurality of power cells to simultaneously control a DC bus voltage of at least one of the first subset of the power cells, correct a power factor of the system, and provide harmonic current compensation for the system, the controller including a digitizer to digitize voltage signals and current signals from an input to the transformer, input current signals to the active front end, and the DC bus voltage and provide the digitized information to a reference signal generator, the reference signal generator to generate reference signals to provide to a modulator, the modulator to provide gate signals to the active front end of each of the first subset of the power cells based on the reference signals.

2. The system of claim 1, wherein each of the first subset of the power cells receive gate signals from the controller.

3. The system of claim 1, further comprising a master controller to generate control signals to selectively disable at least one of the power factor correction and the harmonic current compensation controlled by the controller.

4. The system of claim 3, wherein the master controller is to selectively disable based on transient conditions of the load.

5. The system of claim 1, wherein the controller includes a harmonic compensator to generate a harmonic current reference, a voltage controller to generate an active power current reference, and a power factor corrector to generate a reactive power current reference.

6. The system of claim 5, wherein the controller is to generate a first current reference signal from combination of a first portion of the harmonic current reference and the active power current reference, and a second current reference signal from combination of a second portion of the harmonic current reference and the reactive power current reference.

7. The system of claim 1, further comprising a second controller to control switching of a back end of at least one of the first subset of the power cells.

8. A method comprising:

receiving information regarding an input current and input voltage to a transformer of a partial regenerative drive system, regarding an input current to an active front end of a regenerative cell of the partial regenerative drive system, and regarding a bus voltage of the regenerative cell;

independently generating a harmonic current reference, an active power current reference, and a reactive power current reference from the information;

combining a first portion of the harmonic current reference with the active power current reference and combining a second portion of the harmonic current reference with the reactive power current reference; and

generating control signals for the active front end using the combined current references.

9. The method of claim 8, further comprising determining a secondary current from the input current to the transformer and converting the secondary current to a two-phase rotating reference frame, and filtering the secondary current to generate the harmonic current reference.

10. The method of claim 9, further comprising generating the reactive power current reference based on the input current and input voltage to the transformer.

11. The method of claim 10, further comprising combining the bus voltage information and a reference bus voltage and processing the combined voltage in a proportional-integral controller to generate the active power current reference.

12. The method of claim 11, further comprising combining the combined current references with the information regarding the input current to the active front end.

13. The method of claim 8, further comprising selectively disabling at least one of the reactive power current reference generation and the harmonic current reference generation based at least in part on transient conditions of a load coupled to the partial regenerative drive system.

14. A system comprising:

a plurality of modular transformers, wherein at least one first modular transformer includes a non-phase-shifted primary winding coupled to an input power source and non-phase-shifted secondary windings each coupled to a regeneration power cell, and at least one second modular transformer including a phase-shifted primary winding coupled to the input power source and a plurality of phase-shifted secondary windings each coupled to a non-regeneration power cell;

a first phase output line having at least a regeneration power cell and a non-regeneration power cell;

a second phase output line having at least a regeneration power cell and a non-regeneration power cell;

a third phase output line having at least a regeneration power cell and a non-regeneration power cell; and

a controller to simultaneously control a bus voltage of a regeneration power cell, correct a power factor of the system, and provide harmonic current compensation for the system, wherein the controller includes a harmonic compensator to generate a harmonic current reference, a voltage controller to generate an active power current reference, and a power factor corrector to generate a reactive power current reference.

15. The system of claim 14, wherein the controller comprises a local controller associated with the regeneration power cell of the first phase output line to control a front end of the regeneration power cell, and further comprising a master controller coupled to the local controller, wherein the master controller is to generate control signals to selectively disable at least one of the power factor correction and the harmonic current compensation controlled by the local controller.

16. The system of claim 15, wherein the local controller comprises a first local controller to control the regeneration power cell front end and a second local controller to control a back end of the regeneration power cell.

17. The system of claim 14, wherein the controller includes:

a digitizer to digitize voltage signals and current signals from the input power source, input current signals to the regeneration power cell, and the bus voltage of the regeneration power cell; and

a reference signal generator to receive the digitized information to generate reference signals to provide to a modulator to generate gate signals for a front end of the regeneration cell based on the reference signals.