System and method for detecting fluid delivery system conditions based on motor parameters

• US 7,941,294 B2
• Filed: 02/10/2009
• Issued: 05/10/2011
• Est. Priority Date: 02/10/2009
• Status: Active Grant

• Current Assignee: Emerson Electric Company
• Original Assignee: Emerson Electric Company
• Inventors: Wildi, Eric J., Bomkamp, Randy L., Shahi, Prakash B., Butler, William P., Pham, Hung M., Carrier, Mark E.
• Primary Examiner(s): KHUU, HIEN DIEU THI
• Application Number:
  US12/368,577
• Publication Number:
  US 20100204945A1
• Time in Patent Office: 819 Days
• Field of Search: 702/182, 702/115
• US Class Current: 702/182
• CPC Class Codes: F25B 2500/04 Clogging
• CPC Class Codes: F25B 2700/151 of the compressor motor
• CPC Class Codes: F25B 49/005 of safety devices F25B49/02 and F25B49/04 take precedence
• CPC Class Codes: F25B 49/025 Motor control arrangements

Abstract

Systems and methods for detecting various system conditions in a fluid delivery system (such as an HVAC system) based on a motor parameter are disclosed. Embodiments of the present invention relate to detecting: filter condition, frozen coil condition, register condition, energy efficiency, system failure, or any combination thereof. Embodiments of the present invention relate to detecting fluid delivery system conditions based on motor parameters including system current, system power, system efficiency, motor current, motor power, motor efficiency, and/or a change (or rate of change) in motor parameters. Techniques for responding to a clogged filter and a frozen coil are also disclosed. Also disclosed are techniques for characterizing a fluid delivery system off-site, prior to system installation.

Claims

1. An apparatus for detecting a condition in a fluid delivery system, said apparatus comprising:

a motor control configured to provide electric power to an electric motor;

a logic circuit in communication with the motor control; and

a memory in communication with the logic circuit, wherein the memory is configured to store a first rate threshold associated with a register condition;

wherein the logic circuit is configured to (1) determine at least one motor parameter at a plurality of different times, and (2) compute a rate of change value in the at least one motor parameter, and (3) determine a register condition if the computed rate of change value exceeds the first rate threshold;

wherein the at least one motor parameter is system current, system power, system efficiency, motor current, motor power, or motor efficiency;

wherein the system comprises a filter and wherein the memory stores a nominal motor parameter value and a maximum motor parameter value;

wherein the logic circuit is configured to compute a filter life parameter based on the nominal motor parameter value, the maximum motor parameter value, and the at least one determined motor parameter; and

wherein the system comprises a register and wherein the logic circuit is configured to adjust the nominal motor parameter in the memory to account for at least one determined register condition.

2. An apparatus for detecting a condition in a fluid delivery system, said apparatus comprising:

a motor control configured to provide electric power to an electric motor;

a logic circuit in communication with the motor control; and

a memory in communication with the logic circuit, wherein the memory is configured to store a first rate threshold associated with a register condition;

wherein the logic circuit is configured to (1) determine at least one motor parameter at a plurality of different times, and (2)compute a rate of change value in the at least one motor parameter, and (3) determine a register condition if the computed rate of change value exceeds the first rate threshold;

wherein the at least one motor parameter is system current, system power, system efficiency, motor current, motor power, or motor efficiency; and

wherein the system comprises a cooling coil,

wherein the memory stores a second rate threshold associated with a frozen coil condition, and

wherein the logic circuit is configured to determine the frozen coil condition if the rate of change parameter exceeds the second rate threshold.

3. The apparatus of claim 2 wherein the logic circuit is configured to initiate a de-icing mode in response to a determined frozen coil condition.

4. The apparatus of claim 3 wherein the de-icing mode comprises causing the system to enter a heat mode.

5. The apparatus of claim 2 wherein the system further comprises:

a user interface in communication with the logic circuit, wherein the user interface is configured to (1) receive data indicative of a system condition from the logic circuit, and (2) provide an indication of the system condition to a user.

6. The apparatus of claim 5 wherein the user interface comprises a thermostat and wherein the thermostat comprises the logic circuit.

7. An apparatus for detecting a condition in a fluid delivery system, said apparatus comprising:

a motor control configured to provide electric power to an electric motor;

a logic circuit in communication with the motor control; and

a memory in communication with the logic circuit, wherein the memory is configured to store a first rate threshold associated with a first system condition;

wherein the logic circuit is configured to (1) determine at least one motor parameter at a plurality of different times, (2) compute a rate of change value in the at least one motor parameter, and (3) determine a first system condition if the computed rate of change value exceeds the first rate threshold;

wherein the at least one motor parameter is system current, system power, system efficiency, motor current, motor power, or motor efficiency;

wherein the memory is configured to store a second rate threshold and wherein the logic circuit is configured to determine a second system condition if the computed rate of change value exceeds the second rate threshold but not the first rate threshold; and

wherein the first system condition comprises a register condition and wherein the second system condition comprises a frozen coil condition.

8. The apparatus of claim 7 wherein the memory is configured to store a filter threshold, and wherein the logic circuit is configured to determine a filter condition if the determined motor parameter exceeds the filter threshold.

9. An apparatus for detecting a condition in a fluid delivery system, said apparatus comprising:

a motor control configured to provide electric power to an electric motor;

a logic circuit in communication with the motor control; and

a memory in communication with the logic circuit, wherein the memory is configured to store a first rate threshold associated with a first system condition;

wherein the logic circuit is configured to (1) determine at least one motor parameter at a plurality of different times, and (2)compute a rate of change value in the at least one motor parameter, and (3) determine a first system condition if the computed rate of change value exceeds the first rate threshold;

wherein the at least one motor parameter is system current, system power, system efficiency, motor current, motor power, or motor efficiency;

wherein the memory is configured to store a filter threshold, and wherein the logic circuit is configured to determine a filter condition if the determined motor parameter exceeds the filter threshold; and

wherein the memory is configured to store a register variable corresponding to the number of closed registers, and wherein the logic circuit is configured to update the register variable in the memory in response to a determined register condition.

10. The apparatus of claim 9 wherein the logic circuit is configured to adjust the filter threshold based on the register variable.