Power tool

• US 7,942,211 B2
• Filed: 04/26/2006
• Issued: 05/17/2011
• Est. Priority Date: 08/29/2005
• Status: Expired due to Fees

• Current Assignee: Demain Technology Pty., Ltd.
• Original Assignee: Demain Technology Pty., Ltd.
• Inventors: Van der Linde, Benjamin Luke, Scrimshaw, David Leigh
• Primary Examiner(s): Smith; Scott A.
• Application Number:
  US12/064,507
• Publication Number:
  US 20090200053A1
• Time in Patent Office: 1,847 Days
• Field of Search: 173/2, 173/176, 173/178, 173/217, 173/177, 173/48, 173/216
• US Class Current: 173/48
• CPC Class Codes: B23B 2231/06 Chucks for handtools having means for opening and closing the jaws using the driving motor of the handtool
• CPC Class Codes: B23B 31/123 with locking arrangements locking arrangements for chucks with simultaneously-acting jaws moving radially actuated by one or more spiral grooves B23B31/16041
• CPC Class Codes: B23B 45/008 Gear boxes, clutches, bearings, feeding mechanisms or like equipment
• CPC Class Codes: B23B 45/02 driven by electric power
• CPC Class Codes: B25F 5/001 Gearings, speed selectors, clutches or the like specially adapted for rotary tools

Abstract

This invention relates to a power tool one having a driven member 5 for releasably gripping a working element 4. The power tool is operable in a working mode in which the working element performs work, or an adjustment mode in which the driven member 5 grips or releases the working element 4. The power tool includes a powered selector means including a controller 6 which enables the operator to select the mode of operation of the power tool.

Claims

1. A power tool including a first driven member for gripping a working element, the power tool being operable in either a working mode in which the first driven member is driven to enable a gripped working element to perform work, or an adjustment mode in which the first driven member alternatively grips or releases the working element, and a powered selector operable to cause the power tool to alternatively operate in one of said modes.

2. A power tool according to claim 1, wherein the first driven member includes a body part and an adjustment part that when in the adjustment mode are moved relative to one another, to alternatively grip or release the working element, and said parts move together when in the working mode, the power tool also including a primary drive means which is connected to the body part to drive the first driven member, the primary drive means including a first motor and a gear assembly through which the first motor is connected to the first driven member so that when in the working mode the gear assembly is adjustable between a relatively low gear and a relatively high gear.

3. A power tool according to claim 2, wherein the gear assembly is operable in more than two gears.

4. A power tool according to claim 2, wherein the powered selector adjusts the gear of the gear assembly.

5. A power tool according to claim 2, including a locking means operable to engage the adjustment part and thereby enable the body part to move relative to the adjustment part when the primary drive means drives the body part, whereby the selector is operable to cause the locking means to engage with or disengage from the adjustment part.

6. A power tool according to claim 2, wherein the powered selector includes a secondary drive that is operable to move a second driven member whereby the locking means is connected to the second driven member to move therewith.

7. A power tool according to claim 6, wherein the secondary drive includes a second motor driving a screw threaded output shaft, which is received by a threaded bore located in the second driven member.

8. A power tool according to claim 6, wherein the microcontroller is connected to a sensor which assesses the position of the second driven member so that the microcontroller can identify whether the power tool is operating in the adjustment mode, or any one of the gears of the gear assembly.

9. A power tool according to claim 2, wherein the powered selector includes a shifter that is connected to the gear assembly for movement between a relatively low gear position and a relatively high gear position whereby the selector includes biasing for biasing the shifter towards a low gear position.

10. A power tool according to claim 1, wherein the powered selector preferably includes a microcontroller adapted to receive user input from a controller that includes at least one switch, to enable the user to select the adjustment mode or the working mode.

11. A power tool according to claim 2, wherein the controller also includes a switch to enable selection of any one of the gears of the gear assembly when in the working mode.

12. A power tool according to claim 2, wherein the powered selector preferably includes a microcontroller adapted to receive user input from a controller that includes at least one switch, to enable the user to select the adjustment mode or the working mode and wherein the microcontroller also controls the level of current supplied to the primary drive means to control the level of torque supplied to the first driven member, whereby the controller includes a dial that receives user input on the level of torque selected by the user.

13. A power tool according to claim 2, including a direction switch for controlling the direction of current supplied to the primary drive means to control a direction of output from the primary drive means.

14. A power tool according to claim 2, including a primary drive switch for controlling the supply of power to the primary drive means, the primary drive switch is preferably operable by a trigger button that can be depressed by a user to supply power to the primary drive when operating in either the adjustment mode or the working mode.

15. A power tool according to claim 1, wherein the power tool is a hand held power tool having its own power source in the form of a rechargeable battery.

16. A power tool according to claim 1, wherein the power tool is a power drill.

17. A microprocessor for use with a power tool according to claim 2, the microprocessor including a processing unit and associated memory device for storing control logic to cause the microprocessor to:

receive a first user input from a controller representative of user selection of the adjustment mode or the working mode; and

control the powered selector to cause the power tool to operate in the selected mode.

18. A microprocessor according to claim 17, wherein the control logic further acts to cause the microprocessor to:

receive a second user input from the controller representative of user selection of relatively low or relatively high gear when in the working mode; and

control the powered selector to cause the power tool to operate in the selected gear.

19. A microprocessor according to claim 18, wherein the control logic further acts to cause the microprocessor to:

receive a sensor input from a sensor which assesses the position of a second driven member; and

identify whether the power tool is operating in the adjustment mode, or relatively low or relatively high gear.

20. A microprocessor according to claim 19, wherein the control logic further acts to cause the microprocessor to:

receive a third user input from the controller representative of user selection of a desired level of torque for supply to the first driven member; and

control the level of current supplied to the primary drive to set the level of torque supplied to the first driven member to the selected level.

21. A power tool for use with a working element, the power tool including:

a power source;

a first driven member for gripping the working element;

a primary drive including a first motor and a gear assembly through which the first motor is connected to the first driven member, the gear assembly being adjustable to operate in a relatively high or relatively low gear;

a shifter connected to the gear assembly and being operable to adjust the gear assembly between the relatively high or relatively low gear, the shifter having a second motor connected by an output shaft to a second driven member wherein the second driven member is connected to the gear assembly;

a microcontroller connected to the second motor for controlling power supplied from the power source to the second motor; and

a controller for providing user inputs to the microcontroller, including a relatively high gear switch and a relatively low gear switch through which the user selects the gear assembly to operate in the relatively high or relatively low gear via operation of the shifter.

22. A power tool for use with a working element including:

a primary drive;

a first driven member driven by the primary drive;

a microcontroller controlling the level of current supplied to the primary drive means to control the level of torque supplied to the first driven member;

the power tool being operable in either a working mode in which the first driven member is driven to enable a gripped working element to perform work, or an adjustment mode in which the first driven member alternatively grips or releases the working element; and

a powered selector operable to switch the power tool to operate in either the working mode or the adjustment mode.

23. A microprocessor for use with a power tool for use with a working element, the power tool including:

a power source;

a first driven member for gripping the working element;

a primary drive including a first motor and a gear assembly through which the motor is connected to the first driven member, the gear assembly being adjustable to operate in relatively high or relatively low gear;

a shifter connected to the gear assembly and being operable to adjust the gear assembly between the relatively high or relatively low gear, the shifter having a second motor connected by an output shaft to a second driven member wherein the second driven member is connected to the gear assembly; and

a controller including user input devices, the user input devices including a relatively high gear switch and a relatively low gear switch through which the user selects the gear assembly to operate in the relatively high or relatively low gear via operation of the shifter, the microprocessor including a processing unit and associated memory device for storing control logic to cause the microprocessor to;

receive user inputs from the user input devices; and

control power supplied from a power source to the second motor according to the received user inputs.

24. A microprocessor for use with a power tool for use with a working element, the power tool including:

a primary drive;

a first driven member for driven by the primary drive,

the power tool being operable in either a working mode in which the first driven member is driven to enable a gripped working element to perform work or an adjustment mode in which the first driven member alternatively grips or releases the working element; and

a powered selector operable to switch the power tool to operate in either the working mode or the adjustment mode, the microprocessor including a processing unit and associated memory device for storing control logic to cause the microprocessor to;

receive a first user input from a controller representative of user selection of the adjustment mode or the working mode; and

control the powered selector to cause the power tool to operate in the selected mode.