Methods of using minimally invasive actuable bone fixation devices

• US 7,942,875 B2
• Filed: 05/15/2006
• Issued: 05/17/2011
• Est. Priority Date: 05/18/2005
• Status: Active Grant

• Current Assignee: Arthrex Incorporated
• Original Assignee: Sonoma Orthopedic Products Incorporated (Arthrex Incorporated)
• Inventors: Mazur, Kai U., Nelson, Charles L.
• Primary Examiner(s): Barrett; Thomas C
• Assistant Examiner(s): Waggle, Jr.; Larry E
• Application Number:
  US11/383,279
• Publication Number:
  US 20060264952A1
• Time in Patent Office: 1,828 Days
• Field of Search: 606 62- 64, 606300-331, 606/916, 606/86.R, 606 67- 68
• US Class Current: 606/63
• CPC Class Codes: A61B 17/7208 Flexible pins, e.g. ENDER pins
• CPC Class Codes: A61B 17/7241 the nail having separate elements through which screws pass
• CPC Class Codes: A61B 17/7266 with fingers moving radially outwardly
• CPC Class Codes: A61B 17/7275 with expanding cylindrical parts
• CPC Class Codes: A61B 17/7291 for small bones, e.g. in the foot, ankle, hand or wrist
• CPC Class Codes: A61B 2017/00004 (bio)absorbable, (bio)resorbable, resorptive for implantable prostheses A61F2210/0004

Abstract

A method of repairing a bone fracture comprises accessing a fracture along a length of a bone through a bony protuberance at an access point near an end of a bone. A bone fixation device is advanced into a space through the access point at the end of the bone. A portion of the bone fixation device is bent along its length to traverse the fracture. The bone fixation device is locked into place within the space of the bone.

Claims

1. A method of repairing a fracture of a bone of a patient, the bone having an intramedullary space extending along an axis of the bone, the bone having a bony protuberance off the axis near an end of the bone, the method comprising:

forming a channel to access the fracture, the channel extending through the bony protuberance from an access point to the intramedullary space, wherein the channel is not parallel to the axis of the bone and the channel defines a placement angle from the axis of the bone;

advancing a bone fixation device via the access point to the channel, and through the channel and across the placement angle into the intramedullary space, the bone fixation device comprising an outer sleeve and a plurality of inner annular anchoring segments, the plurality of inner annular anchoring segments spaced apart axially along an axial portion of the device, the inner anchoring segments disposed within the outer sleeve and each having deflectable elongate teeth extendable through a plurality of slots in the outer sleeve wherein the axial portion of the bone fixation device bends along its length to traverse the placement angle during the advancement of the bone fixation device into the intramedullary space and prior to extending the deflectable elongate teeth;

advancing an obturator through the bony protuberance and across the fracture prior to advancing the bone fixation device into the intramedullary space and bending the device with the deflectable elongate teeth undeployed to traverse the fracture; and

locking the bone fixation device into place within the intramedullary space of the bone by rotating an elongate structure extending along the channel and around the placement angle so that the elongate structure urges the plurality of inner annular anchoring segments having the plurality of deflectable elongate teeth along the axis with an axial loading force such that the device is locked and the deflectable elongate teeth extend radially outward through the plurality of slots, and so that the axial loading force anchors the bone fixation device to the bone.

2. The method of claim 1 wherein the deflectable elongate teeth expands radially outward through the plurality of slots into the bone when the device is locked with rotation around the placement angle.

9. The method of claim 1 wherein the plurality of annular anchoring segments are interposed between bearing structures at a plurality of axial locations and wherein the bearing structures urge the annular anchoring structures with the axial loading force, such that the axial loading force locks the device with the teeth extending through the plurality of slots at each of the plurality of axial locations.

10. The method of claim 1 wherein the outer sleeve comprises a spiral cut through the sleeve to allow the sleeve to flex laterally in all directions when the device is advanced at the placement angle.

11. The method of claim 1 wherein the placement angle is within a range from 30 to 45 degrees and the axial loading force is imposed on the anchoring segments with rotation of the elongate structure extending along the channel at the placement angle.

12. The method of claim 1 wherein the bone has an articular surface and the channel extends at the placement angle such that the access point is located on the bony protuberance of the bone away from the articular surface.

3. A method of repairing a fracture of a radius bone, the radius bone having a longitudinal axis and an intramedullary space extending along the longitudinal axis, the radius bone having a bony protuberance off the longitudinal axis near an end of the radius bone, the intramedullary space extending on a first side of the fracture and the bony protuberance extending on a second side of the fracture, the method comprising:

accessing the intramedullary space through an access port on the bony protuberance of the radius bone from the access point to the intramedullary space such that a channel extends non-parallel to the longitudinal axis of the bone and meets the intramedullary space at a placement angle;

inserting an elongate bone fixation device into the intramedullary space of the bone to place a first section of the fixation device on the first side along the longitudinal axis and a second section of the fixation device on the second side along the channel at the placement angle and not parallel to the first section, wherein the first section comprises an outer sheath having a plurality of slots at each of a plurality of axial locations along the first section and a plurality of anchoring segments at the plurality of axial locations, each of the plurality of anchoring segments having a plurality of deflectable elongate teeth extendable through the plurality slots, wherein the first section is bent at the placement angle when advanced from the access port to the intramedullary space; and

operating an actuator through the access port on the second side of the fracture with rotation around the placement angle to deploy the plurality of anchoring segments such that the deflectable elongate teeth extend from the plurality of anchoring segments through the slots and engage the radius bone on the first side of the fracture at said each of the plurality of axial locations.

4. The method of claim 3 wherein the inserting step comprises bending the first section of the fixation device when advanced into the intramedullary space such that the plurality of anchoring segments at the plurality of axial locations are positioned on the first side of the fracture with the plurality deflectable elongate teeth extending through the plurality slots at each of said plurality of axial locations.

5. The method of claim 3 further comprising inserting a screw through the bone and the second section of the fixation device.

6. The method of claim 3 wherein the rotating step comprises rotating the actuator with a tool.

7. The method of claim 3 wherein the operating step comprises deploying first deflectable elongate teeth of a first annular anchoring segment through a first plurality of the plurality of slots at a first axial location of a first portion of the first section of the fixation device on the first side of the fracture and deploying second deflectable elongate teeth of a second annular anchoring segment through a second plurality of the plurality of slots at a second axial location of a second portion of the first section of the fixation device on the first side of the fracture and wherein the first annular anchoring segment and the second annular anchoring segment are spaced apart on the first side of the fracture along the axis.

8. The method of claim 3 wherein the inserting step comprises placing the first section of the fixation device in a diaphyseal portion of the radius bone along the axis and placing the second section of the fixation device in a metaphyseal portion of the radius bone at the placement angle.

13. The method of claim 3 wherein an axial load is imposed on the first section with the rotation and wherein the first section is stiffened with the axial load and the plurality teeth oppose torque of the rotation at the plurality of axial locations.

14. The method of claim 3 wherein the placement angle is within a range from 30 to 45 degrees.

15. The method of claim 3 wherein the radius bone has an articular surface and the channel extends at the placement angle such that the access port is located on the bony protuberance of the radius bone away from the articular surface.