Multiple-pole circuit breaker with shared current sensor for arcing fault detection

• US 7,944,654 B2
• Filed: 11/10/2008
• Issued: 05/17/2011
• Est. Priority Date: 11/10/2008
• Status: Active Grant

• Current Assignee: Schneider Electric USA, Inc. (Schneider Electric SE)
• Original Assignee: Schneider Electric USA, Inc. (Schneider Electric SE)
• Inventors: Scott, Gary W., Gass, Randall J.
• Primary Examiner(s): Patel; Dharti H
• Application Number:
  US12/267,750
• Publication Number:
  US 20100118451A1
• Time in Patent Office: 918 Days
• Field of Search: 361/42
• US Class Current: 361/47
• CPC Class Codes: H02H 1/0015 Using arc detectors
• CPC Class Codes: H02H 3/33 using summation current transformers H02H3/347 takes precedence

Abstract

A multi-pole circuit breaker for a power distribution system having multiple line conductors carrying AC currents that are out of phase with each other, and a common neutral conductor, comprises first and second current sensors, a ground fault detection circuit, and an arcing fault detection circuit. The first current sensor is adapted to be coupled to both of the line conductors and to the neutral conductor and produces a first output signal indicative of the resultant of the electrical currents flowing in the line and neutral conductors. The ground fault detection circuit receives the first output signal and produces a trip signal in response to the detection of a ground fault. The second current sensor comprises a coil wound on a toroidal core and is adapted to be coupled to both of the line conductors in a manner that the electrical currents in the line conductors flow in opposite directions inside the toroidal core, thus inducing in the coil a second output signal that is a function of the difference of the electrical currents in the line conductors. The arcing fault detection circuit receives the second output signal and includes a processor programmed to analyze the second output signal and produce a trip signal in response to the detection of an arcing fault.

Claims

1. A multi-pole circuit breaker for a power distribution system having multiple line conductors carrying AC currents that are out of phase with each other from a source to a load, comprising

a first current sensor adapted to be coupled to both of said line conductors and to said neutral conductor and producing a first output signal indicative of the sum of the electrical currents flowing in said line conductors from source to load,

a ground fault detection circuit receiving said first output signal and producing a trip signal in response to the detection of a ground fault,

a second current sensor comprising a coil wound on a hollow core with both of said line conductors passing through said hollow core in a manner that the electrical currents in said line conductors induce in said coil a second output signal that is a function of the difference of the electrical currents in said line conductors, and

an arcing fault detection circuit receiving said second output signal and including a processor programmed to analyze said second output signal and produce a trip signal in response to the detection of an arcing fault.

2. The multi-pole circuit breaker of claim 1 which has only two poles and two line conductors carrying AC currents that are 180°

out of phase with each other.

3. The multi-pole circuit breaker of claim 2 in which said line conductors are part of a three-wire, single-phase, 120V-to-neutral, 240V-line-to-line, AC power distribution system.

4. The multi-pole circuit breaker of claim 1 which includes a controllable pair of contacts in each of said multiple line conductors, and a single trip mechanism coupled to all of said controllable pairs of contacts and responsive to said trip signals for controlling the opening of said contacts.

5. The multi-pole circuit breaker of claim 4 which said trip mechanism includes a solenoid having an armature coupled to each said controllable pair of contacts.

6. The multi-pole circuit breaker of claim 1 which said second current sensor is a di/dt sensor.

7. A multi-pole circuit breaker for a power distribution system having multiple line conductors carrying AC currents that are out of phase with each other from a source to a load, and a common neutral conductor, comprising

a first current sensor adapted to be coupled to both of said line conductors and to said neutral conductor and producing a first output signal indicative of the sum of the electrical currents flowing in said line and neutral conductors from source to load,

a ground fault detection circuit receiving said first output signal and producing a trip signal in response to the detection of a ground fault,

a second current sensor comprising a coil wound on a hollow core having first and second open ends on opposite sides thereof, segments of said line conductors passing through said hollow core with the load end of a first one of said line conductor segments that pass through said hollow core located at said first open end, the load end of a second one of said line conductor segments that pass through said hollow core located at said second open end, the source end of said first line conductor segment located at said second open end, and the source end of said second line conductor segment located at said first open end said line conductors so that said core is coupled to both of said line conductors in a manner that the electrical currents in said line conductors flow in opposite directions inside said hollow core and thus inducing in said coil a second output signal that is a function of the difference of the electrical currents in said line conductors, and

an arcing fault detection circuit receiving said second output signal and including a processor programmed to analyze said second output signal and produce a trip signal in response to the detection of an arcing fault.

8. The multi-pole circuit breaker of claim 7 which has only two poles and two line conductors carrying AC currents that are 180°

out of phase with each other.

9. The multi-pole circuit breaker of claim 8 in which said line conductors are part of a three-wire, single-phase, 120V-to-neutral, 240V-line-to-line, AC power distribution system.

10. The multi-pole circuit breaker of claim 7 which includes a controllable pair of contacts in each of said multiple line conductors, and a trip mechanism coupled to each said controllable pair of contacts and responsive to said trip signals for controlling the opening of said contacts.

11. The multi-pole circuit breaker of claim 10 which said trip mechanism includes a solenoid having an armature coupled to each said controllable pair of contacts.

12. The multi-pole circuit breaker of claim 7 which said second current sensor is a di/dt sensor.