Shredder with thickness detector

• US 7,946,514 B2
• Filed: 10/13/2009
• Issued: 05/24/2011
• Est. Priority Date: 09/10/2004
• Status: Active Grant

• Current Assignee: Fellowes Incorporated
• Original Assignee: Fellowes Incorporated
• Inventors: Matlin, Tai Hoon K., Gach, Eric
• Primary Examiner(s): MILLER, BENA B
• Application Number:
  US12/578,292
• Publication Number:
  US 20100084496A1
• Time in Patent Office: 588 Days
• Field of Search: 241/30, 241/36, 241/101.3, 241/100, 241/236
• US Class Current: 241/30
• CPC Class Codes: B02C 18/0007 specially adapted for disintegrating documents
• CPC Class Codes: B02C 18/16 Details
• CPC Class Codes: B02C 2018/0015 for disintegrating CDs, DVDs and/or credit cards
• CPC Class Codes: B02C 2018/0023 Switching devices
• CPC Class Codes: B02C 2018/164 Prevention of jamming and/or overload
• CPC Class Codes: B02C 2018/166 Lubricating the knives of the cutting mechanisms
• CPC Class Codes: B02C 2018/168 User safety devices or measures in shredders
• CPC Class Codes: B02C 23/04 Safety devices in general F16P ; for rotary mills B02C13/31
• CPC Class Codes: B02C 23/06 Selection or use of additives to aid disintegrating
• CPC Class Codes: B02C 23/18 Adding fluid, other than for crushing or disintegrating by fluid energy for tumbling mills B02C17/186; feeding devices B02C23/02
• CPC Class Codes: B26D 7/088 by cleaning or lubricating sterilizing B26D1/00

Abstract

A shredder includes a thickness detector device having a contact portion in a throat of a housing. The contact portion is movable by a thickness between opposing major surfaces of at least one article being received by the throat. The thickness detector device includes a detectable portion movable by the contact portion, and a detector for detecting at least one position of the detectable portion that includes a position when the detectable portion has been moved by the contact portion by an amount that correlates to a predetermined maximum thickness. A controller is coupled to the thickness detector, is operable to prevent a motor from driving cutter elements in a shredding direction responsive to the detector detecting that the detectable portion has been moved by the amount that correlates to the predetermined maximum thickness, and is configured to vary the predetermined maximum thickness based on receiving an input parameter.

Claims

1. A shredder comprising:

a housing having a throat open to an exterior of the housing for permitting a user to feed at least one article to be shredded;

a shredder mechanism received in the housing and including an electrically powered motor and cutter elements, the shredder mechanism enabling the at least one article fed into the throat to be shredded to be fed into the cutter elements and the motor being operable to drive the cutter elements in a shredding direction so that the cutter elements shred the articles fed therein;

a thickness detector device comprising

a contact portion in the throat, the contact portion being movable by a thickness between opposing major surfaces of the at least one article being received by the throat,

a detectable portion movable by the contact portion, and

a detector for detecting at least one position of the detectable portion, the at least one position of the detectable portion including a position when the detectable portion has been moved by the contact portion by an amount that correlates to a predetermined maximum thickness; and

a controller coupled to the thickness detector;

wherein the controller is operable to prevent the motor from driving the cutter elements in the shredding direction responsive to the detector detecting that the detectable portion has been moved by the amount that correlates to the predetermined maximum thickness; and

wherein the controller is configured to vary the predetermined maximum thickness based on receiving an input parameter.

2. A shredder according to claim 1, further comprising an input for enabling a user to select a type of material to be shredded, the input being coupled to the controller and the input parameter being the material selected via the input such that controller is configured to vary the predetermined maximum thickness based on the material selected via the input.

3. A shredder according to claim 2, wherein the input is a selector switch.

4. A shredder according to claim 1, wherein the controller is also operable to illuminate an indicator to alert a user responsive to the detector detecting that the detectable portion has been moved by the amount that correlates to the predetermined maximum thickness of the at least one article.

5. A shredder according to claim 4, wherein the controller is also operable to sound an audible alarm indicator to alert a user.

6. A shredder according to claim 1, wherein the controller comprises a microcontroller.

7. A shredder according to claim 1, wherein the detector comprises an optical sensor.

8. A shredder according to claim 7, wherein the optical sensor comprises an infrared LED and a dual die infrared receiver configured to detect the direction and amount of the movement of the detectable portion and to communicate the movement to the controller.

9. A shredder according to claim 1, wherein the contact portion and the detectable portion of the thickness detector device are portions of a single member.

10. A shredder according to claim 1, wherein the detector is configured to detect a plurality of positions of the detectable portion.

11. A method of operating a shredder comprising:

(a) a housing having a throat open to an exterior of the housing for permitting a user to feed at least one article to be shredded;

(b) a shredder mechanism received in the housing and including an electrically powered motor and cutter elements, the shredder mechanism enabling the at least one article fed into the throat to be shredded to be fed into the cutter elements and the motor being operable to drive the cutter elements in a shredding direction so that the cutter elements shred the articles fed therein;

(c) a thickness detector device comprising (i) a contact portion in the throat, the contact portion being movable by a thickness between opposing major surfaces of the at least one article being received by the throat, (ii) a detectable portion movable by the contact portion, and (iii) a detector for detecting at least one position of the detectable portion, the at least one position of the detectable portion including a position when the detectable portion has been moved by the contact portion by an amount that correlates to a predetermined maximum thickness; and

(d) a controller coupled to the thickness detector;

wherein the controller is operable to prevent the motor from driving the cutter elements in the shredding direction responsive to the detector detecting that the detectable portion has been moved by the amount that correlates to the predetermined maximum thickness; and

wherein the controller is configured to vary the predetermined maximum thickness based on receiving an input parameter;

the method comprising;

the controller receiving the input parameter and varying the predetermined maximum thickness based on the input parameter;

detecting with the detector when the detectable portion has moved the amount that correlates to the predetermined maximum thickness; and

the controller preventing the motor from driving the cutter elements in the shredding direction responsive to the detector detecting when the detectable portion has moved the amount that correlates to the predetermined maximum thickness.

12. A method according to claim 11, wherein the shredder further comprises an input for enabling a user to select a type of material to be shredded, the input being coupled to the controller and the input parameter being the material selected via the input such that controller is configured to vary the predetermined maximum thickness based on the material selected via the input;

the method further comprising the user using the input to select the type of material to be shredded.

13. A method according to claim 12, wherein the input is a selector switch, and the act of the user using the input to selected the type of material to be shredded is performed by the user using the selector switch.

14. A shredder comprising:

a housing having a throat open to an exterior of the housing for permitting a user to feed at least one article to be shredded;

a shredder mechanism received in the housing and including an electrically powered motor and cutter elements, the shredder mechanism enabling the at least one article fed into the throat to be shredded to be fed into the cutter elements and the motor being operable to drive the cutter elements in a shredding direction so that the cutter elements shred the articles fed therein;

a thickness detector device configured to detect a thickness between opposing major surfaces of the at least one article being received by the throat, the thickness detector device comprising a first portion in the throat, a second portion that is configured to rotate upon movement of the first portion, and an optical detector configured to detect a position of the second portion; and

a controller coupled to the thickness detector device;

wherein the optical detector is configured to detect at least one position of the second portion and to communicate such detection to the controller, the at least one position including a position when the thickness of the at least one article is at least equal to a predetermined maximum thickness;

wherein the controller is operable to prevent the motor from driving the cutter elements in the shredding direction responsive to the detector detecting that the thickness of the at least one article is at least equal to the predetermined maximum thickness; and

wherein the controller is configured to vary the predetermined maximum thickness based on receiving an input parameter.

15. A shredder according to claim 14, further comprising an input for enabling a user to select a type of material to be shredded, the input being coupled to the controller and the input parameter being the material selected via the input such that controller is configured to vary the predetermined maximum thickness based on the material selected via the input.

16. A shredder according to claim 15, wherein the input is a selector switch.

17. A shredder according to claim 14, wherein the controller is also operable to illuminate an indicator to alert a user responsive to the detector detecting that the thickness of the at least one article is at least equal to the predetermined maximum thickness.

18. A shredder according to claim 17, wherein the controller is also operable to sound an audible alarm indicator to alert a user.

19. A shredder according to claim 14, wherein the controller comprises a microcontroller.

20. A shredder according to claim 14, wherein the first portion and the second portion are portions of a single member.

21. A shredder according to claim 14, wherein the optical detector is configured to detect a plurality of positions of the second portion.