Cartridge frame with connectors for battery pack

• US 7,947,389 B2
• Filed: 12/01/2006
• Issued: 05/24/2011
• Est. Priority Date: 12/02/2005
• Status: Active Grant

• Current Assignee: LG Energy Solution Limited (LG Corporation)
• Original Assignee: LG Chem Limited (LG Corporation)
• Inventors: Yang, Jae Hun
• Primary Examiner(s): WALKER, KEITH D
• Application Number:
  US11/565,742
• Publication Number:
  US 20070124980A1
• Time in Patent Office: 1,635 Days
• Field of Search: 429/96, 429/99, 429/100, 429/159, 180/68.5, 206703-705, 29730-731, 903/903, 903/907
• US Class Current: 429/159
• CPC Class Codes: B60L 50/64 Constructional details of batteries specially adapted for electric vehicles
• CPC Class Codes: H01M 50/211 adapted for pouch cells
• CPC Class Codes: H01M 50/244 Secondary casings; Racks; Suspension devices; Carrying devices; Holders characterised by their mounting method
• CPC Class Codes: H01M 50/249 specially adapted for aircraft or vehicles, e.g. cars or trains constructional details of batteries specially adapted for electric vehicles B60L50/64
• CPC Class Codes: H01M 50/264 for cells or batteries, e.g. straps, tie rods or peripheral frames
• CPC Class Codes: H01M 50/271 Lids or covers for the racks or secondary casings
• CPC Class Codes: H01M 50/296 characterised by terminals of battery packs terminals of batteries H01M50/543
• CPC Class Codes: H01M 50/507 comprising an arrangement of two or more busbars within a container structure, e.g. busbar modules
• CPC Class Codes: Y02E 60/10 Energy storage using batteries
• CPC Class Codes: Y02P 70/50 Manufacturing or production processes characterised by the final manufactured product
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

Disclosed herein is a battery cartridge for middle- or large-sized battery packs, which has one or more unit cells mounted therein. The battery cartridge is generally constructed in a plate-shaped structure for easy stacking, and connecting members for electrical connection between cartridges are constructed in a coupling structure in which the connecting members are coupled with each other during the stacking of the cartridges. When a plurality of cartridges are stacked one on another so as to construct a middle- or large-sized battery pack, the mechanical coupling between the cartridges is accomplished, and, at the same time, the electrical connection between the cartridges is also accomplished, whereby the assembly of the cartridges is easily accomplished, and the risk of short circuits is prevented during the assembly or the use of the cartridges. Furthermore, a middle- or large-sized battery pack manufactured using the battery cartridge according to the present invention has a stable compact structure. Consequently, the middle- or large-sized battery pack is preferably used as a power source for electric vehicles or hybrid electric vehicles.

Claims

1. A battery cartridge, comprising:

a first frame member defining a first through opening and a second through opening;

a second frame member;

an electrically conductive socket connecting member interposed between the first frame member and the second frame member, the socket connecting member comprising a socket, which is aligned with the first through opening, and a connection part protruding from one side of the socket connecting member; and

an electrically conductive plug connecting member interposed between the first frame member and the second frame member, the plug connecting member comprising a protrusion, which protrudes through the second through opening,

the socket and the plug connecting members configured for electrically connecting and mechanically coupling adjacent battery cartridges, and

wherein the socket and plug connecting members of adjacent battery cartridges are coupled with each other when the adjacent battery cartridges are stacked.

2. The battery cartridge according to claim 1, wherein the first frame member and the second frame member fix edges of a unit cell mounted between the first frame and the second frame when the frame members are coupled with each other, the unit cell arranged in a lateral direction, and bus bars, for connecting electrode terminals of the unit cell, are attached to an upper end frame of the battery cartridge.

3. The battery cartridge according to claim 1, wherein

the connection part of the socket connecting member is connected to an electrode terminal of a corresponding unit cell, and

the plug connecting member further comprises a connection part, which is connected to an electrode terminal of a corresponding unit cell, the connection part of the plug connecting member protruding from one side of the plug connecting member, and

wherein the protrusion of the plug connecting member is coupled with a socket of an adjacent battery cartridge when battery cartridges are stacked.

4. The battery cartridge according to claim 1, wherein the connecting members are integrally formed with the cartridge or assembled with the cartridge.

5. The battery cartridge according to claim 4, wherein the connecting members are fixedly mounted between the first and second frame members, and at least one of the protrusion and the socket are exposed to the outside.

6. The battery cartridge according to claim 2, wherein the frame members are provided at either side thereof with at least one coupling protrusion, the coupling protrusion comprising a through-hole disposed such that a rod-shaped coupling member can be inserted through the through-hole so as to increase a coupling force between adjacent cartridges.

7. The battery cartridge according to claim 1, further comprising lithium secondary batteries mounted between the first frame and the second frame.

8. The battery cartridge according to claim 1, further comprising pouch-shaped batteries mounted between the first frame and the second frame.

9. A battery module, comprising:

a plurality of battery cartridges according to claim 1, the battery cartridges stacked one on another and mechanically coupled and electrically connected by the socket and plug connecting members,

a cover plate, which has a shape corresponding to the battery cartridges, the cover plate mounted on an uppermost battery cartridge, and

a base plate, which has a shape corresponding to the battery cartridges, the base plate mounted on a lowermost battery cartridge,

wherein the cover plate and the base plate have a coupling groove or a coupling protrusion, which can couple with the protrusion or the socket of the connecting members, respectively, the cover plate and the base plate each also having an external input and output terminal, which is electrically connected with the coupling groove or the coupling protrusion, respectively.

10. The battery module according to claim 9, wherein each of the battery cartridges is provided at one side of an upper end thereof with a socket connecting member and at one side of a lower end thereof with a plug connecting member.

11. A middle- or large-sized battery pack including one or more battery modules according to claim 9.

12. The battery pack according to claim 11, wherein the battery pack is used as a power source for electric vehicles or hybrid electric vehicles.