Constant work tool angle control

• US 7,949,449 B2
• Filed: 12/19/2007
• Issued: 05/24/2011
• Est. Priority Date: 12/19/2007
• Status: Active Grant

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Koch, Roger D., Patel, Hiren R.
• Primary Examiner(s): Zanelli; Michael J.
• Application Number:
  US11/960,228
• Publication Number:
  US 20090159302A1
• Time in Patent Office: 1,252 Days
• Field of Search: None
• US Class Current: 701/50
• CPC Class Codes: E02F 3/437 providing automatic sequences of movements, e.g. linear excavation, keeping dipper angle constant
• CPC Class Codes: E02F 9/265 with follow-up actions (e.g. control signals sent to actuate the work tool)

Abstract

A method of controlling a work tool with respect to a design surface gradient identifies surface gradient and determines a desired angle for the work tool. Movement of the machine is monitored and the distance between the design surface gradient and the work tool is determined. The angle of the work tool is varied based on one or more of these parameters.

Claims

1. A method of controlling a work tool connected to a machine, the work tool having a working angle defined with respect to a design surface gradient, the method comprising the steps of:

locating the design surface gradient;

determining a position of the work tool relative to the design surface gradient;

monitoring movement of at least a component of the machine;

determining, with a control module, an efficient working angle for the work tool based on at least the located design surface gradient, data from force sensors and the position of the work tool;

determining a current work angle of the work tool; and

adjusting, with a control module, the current work angle of the work tool to approximate the efficient working angle of the work tool based upon the movement of the component of the machine and the distance from the design surface gradient to the work tool.

2. The method of claim 1 further comprising loading data relating to the design surface gradient manually into a system controller.

3. The method of claim 2 further comprising entering the data relating to the design surface gradient into a computer aided drawing program.

4. The method of claim 1 further comprising the step of automatically mapping the design surface gradient.

5. The method of claim 4 wherein the step of automatically mapping the design surface gradient further comprises monitoring the movement of at least one component of the machine and the movement of the work tool during operator manual control.

6. The method of claim 1 further comprising determining an efficient above-ground angle for the work tool.

7. The method of claim 6 wherein the adjusting step further comprises setting the angle of the work tool to the efficient above-ground angle for the work tool.

8. The method of claim 1 wherein the step of monitoring movement of at least a component of the machine further comprises obtaining data from at least one position sensor operatively coupled to at least one actuator.

9. The method of claim 1 wherein the step of locating the design surface gradient further comprises identifying a digging boundary.

10. The method of claim 9 wherein the adjusting step further comprises preventing an operator from digging outside of the digging boundary.

11. A system for controlling the movement of a work tool connected to a machine comprising:

a work implement assembly connected to the work tool, the work implement assembly adapted to vary the position of the work tool in response to a position control signal;

a first sensor associated with the work implement assembly disposed to determine the position of the work implement assembly and to provide a first position sensing signal;

a second sensor associated with the work implement assembly disposed to determine a position of the work tool and to provide a second position sensing signal;

a third sensor associated with the work implement assembly disposed to determine a force on the work tool and to provide a force sensing signal;

at least one input device disposed to generate an input control signal indicating a desired change to the position of the work implement assembly;

a processor disposed to receive the input control signal, the first position sensing signal, the second position sensing signal, the force sensing signal, to calculate a desired position of the work implement assembly and to provide the position control signal to the work implement assembly to set the work tool to an appropriate efficient physical position.

12. The system of claim 11 further comprising:

a data set relating to a design surface gradient stored in a memory in communication with the processor; and

the processor adapted to determine the direction of movement of the work tool with respect to the design surface gradient.

13. The system of claim 11 further including a second input device adapted to manually set the work tool to a second position.

14. The system of claim 11 further including a fourth sensor associated with the work tool and disposed to develop a force sensing signal, the processor adapted to receive the force sensing signal and to modify the physical position of the work tool.

15. The system of claim 11 further including at least one hydraulic actuator disposed to cause movement of the work implement assembly, and a hydraulic sensor disposed to monitor the at least one hydraulic actuator and to provide a hydraulic sensor signal relating to the position of the work implement assembly.

16. A computer readable medium having computer-executable instructions for controlling a work tool connected to a machine, the computer-executable instructions comprising:

instructions for locating a design surface gradient;

instructions for determining a position of the work tool relative to the design surface gradient;

instructions for monitoring movement of at least a component of the machine;

instructions for determining, with a control module, an efficient working angle for the work tool based on at least the located design surface gradient, data from force sensors and the position of the work tool;

instructions for determining a current work angle of the work tool; and

instructions for adjusting, with a control module, the current work angle of the work tool to approximate the efficient working angle of the work tool based upon the movement of the component of the machine and the distance from the design surface gradient to the work tool.

17. The computer readable medium according to claim 16 further comprising instructions for determining an efficient above-ground angle for the work tool.

18. The computer readable medium according to claim 17 further comprising instructions for adjusting the angle of the work tool to the efficient above-ground angle for the work tool.

19. The computer readable medium according to claim 16 further comprising instructions for identifying a digging boundary.

20. The computer readable medium according to claim 19 further comprising instructions for preventing an operator from digging outside of the digging boundary.