Apparatus and methods for production of biodiesel

• US 7,950,181 B2
• Filed: 01/17/2008
• Issued: 05/31/2011
• Est. Priority Date: 01/17/2007
• Status: Expired due to Fees

• Current Assignee: MIP Incorporated
• Original Assignee: MIP Incorporated
• Inventors: McCall, Joe
• Primary Examiner(s): Johnson; Christina
• Assistant Examiner(s): WARDEN, ROBERT J
• Application Number:
  US12/015,638
• Publication Number:
  US 20080220515A1
• Time in Patent Office: 1,230 Days
• Field of Search: 435/292.1, 435/289.1, 47/14
• US Class Current: 47/1.4
• CPC Class Codes: C12M 21/02 Photobioreactors culturing algae A01G33/00, A01H4/001, C12N1/12
• CPC Class Codes: C12M 21/12 for producing fuels or solvents C12M21/04 takes precedence; liquid carbonaceous fuels C10L1/00, solid fuels C10L5/00
• CPC Class Codes: C12M 31/06 Lenses
• CPC Class Codes: C12M 33/22 Settling tanks; Sedimentation by gravity settling tanks per se B01D21/02

Abstract

A photobioreactor includes a cultivation zone configured to contain a liquid culture medium and facilitate growth of a microalgae biomass, a plurality of parallel edge-lit light transmitting devices mounted within the cultivation zone, and a collection zone oriented in relation to the cultivation zone such that at least a portion of the liquid culture medium and microalgae from the cultivation zone may be periodically harvested. Methods for illuminating algae, for dissolving materials into an algae medium, for extracting oil from algae, and for producing biodiesel from algal oil are also provided.

Claims

1. A method for illuminating a fluid cultivation medium containing an algae, comprising:

concentrating a stream of light;

transmitting the stream of light to an edge of an edge-lit sheet, the edge-lit sheet having a first surface, a second surface opposite the first surface, and reflector particles embedded within the sheet between the first surface and the second surface;

transmitting the stream of light through the edge and into the edge-lit sheet within toward the embedded reflector particles so that the stream of sunlight is reflected by the embedded reflector particles;

radiating the stream of light reflected by the embedded reflector particles through either the first surface or the second surface of the edge-lit sheet illuminator, wherein the surface through which the reflected light is radiated is in contact with the fluid cultivation medium; and

illuminating the fluid cultivation medium containing the algae with the stream of light that is reflected by the embedded reflector particles and radiated through the first surface or the second surface.

2. The method of claim 1, wherein the stream of light is concentrated with a light concentrator having an aperture, and the stream of light is transmitted through the aperture of the light concentrator to the edge of the edge-lit sheet illuminator.

3. The method of claim 1, wherein the stream of light is concentrated with a parabolic concentrator.

4. The method of claim 1, wherein the stream of light is concentrated with a compound parabolic concentrator.

5. A photobioreactor for growing a microalgae biomass, comprising:

a cultivation zone configured to contain a liquid culture medium and facilitate growth of the microalgae biomass; and

a light concentrator mounted above the cultivation zone, the light concentrator having a light concentration surface that concentrates a stream of light and directs the stream of sunlight toward an illuminator,

wherein the illuminator comprises an edge-lit sheet having an edge that receives and transmits the directed stream of light, a first surface, a second surface opposite the first surface, and reflector particles embedded within the sheet disposed between the first surface and the second surface, the embedded reflector particles positioned to reflect the transmitted stream of light, toward through the first surface or the second surface of the edge-lit sheet, the reflected light radiating from the from the first surface of the second surface so as to illuminate the microalgae biomass;

wherein the surface through which the reflected light is radiated is in contact with the liquid culture medium.

6. The photobioreactor of claim 5, wherein the light concentrator comprises an aperture, and the light concentration surface comprises a parabolic shape.

7. The photobioreactor of claim 5, further comprising a cleaning element that runs along the first surface or the second surface of the illuminator and that is buoyed by the liquid culture medium.

8. The photobioreactor of claim 7, wherein the cleaning element comprises a brushing apparatus or a scraping apparatus.

9. The photobioreactor of claim 5, wherein the light concentrator comprises a compound parabolic concentrator.

10. The photobioreactor of claim 5, further comprising a collection zone having a rectangular configuration with a first and second pair of opposite sidewalls, and has a total volume sufficient to harvest at least half of the volume of the cultivation zone at periodic intervals.

11. The photobioreactor of claim 5, further comprising a zone for recovering heat from the cultivation zone, and cooling the same.

12. A culture unit for cultivating microalgae, comprising:

a cultivation zone configured to contain a liquid culture medium and facilitate growth of the microalgae;

a light concentrator mounted above the cultivation zone, the light concentrator having a light concentration surface that concentrates a stream of light and directs the sunlight of light toward an edge of an edge-lit sheet, the edge-lit sheet having a first surface, a second surface opposite the first surface, and reflector particles embedded within the sheet between the first surface and the second surface, such that the cultivation zone is defined at least in part by the first surface or the second surface;

a collection zone in fluid communication with the cultivation zone;

a hydrodynamic separation zone in fluid communication with the cultivation zone, wherein the hydrodynamic separation zone is configured to break a cell wall of the microalgae to allow algal oil to release from the algae into a suspension;

a flocculation tank in fluid communication with the hydrodynamic separation zone, such that the suspension comprising the released algal oil can be transferred from the hydrodynamic separation zone to the flocculation tank; and

a standing sonic wave generator configured to create a standing sonic wave within the flocculation tank;

wherein the hydrodynamic separation zone comprises a cavitation mixer having a rotor and a housing, wherein the rotor is disposed at least partially within the housing in a concentric arrangement.

13. The culture unit of claim 12, wherein the cavitation mixer is configured to separate at least a portion of the microalgae and liquid culture medium into a solid phase containing a solid component of the microalgae and at least one liquid phase.

14. The culture unit of claim 12, further comprising an oxygen container in fluid communication with the cultivation zone via a conduit.