Structure for joining and retaining multi-part orthopedic implants

• US 7,951,151 B2
• Filed: 02/21/2007
• Issued: 05/31/2011
• Est. Priority Date: 02/21/2006
• Status: Active Grant

• Current Assignee: Life Spine, Inc.
• Original Assignee: Life Spine, Inc.
• Inventors: Butler, Michael S., Milella, Michael J. Jr.
• Primary Examiner(s): Barrett; Thomas C
• Assistant Examiner(s): WOODALL, NICHOLAS W
• Application Number:
  US11/709,022
• Publication Number:
  US 20070233117A1
• Time in Patent Office: 1,560 Days
• Field of Search: 606/280, 606/273, 606/69, 606/71, 606/282, 403/292, 403/297, 403/298
• US Class Current: 606/71
• CPC Class Codes: A61B 17/7059 Cortical plates A61B17/7007, A61B17/7058 take precedence
• CPC Class Codes: A61F 2/4465 having a circular or kidney shaped cross-section substantially perpendicular to the axis of the spine
• CPC Class Codes: A61F 2002/30331 made by longitudinally pushing a protrusion into a complementarily-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2002/305 Snap connection
• CPC Class Codes: A61F 2002/30604 modular
• CPC Class Codes: A61F 2002/30772 Apertures or holes, e.g. of circular cross section
• CPC Class Codes: A61F 2002/30904 serrated profile, i.e. saw-toothed
• CPC Class Codes: A61F 2002/448 comprising multiple adjacent spinal implants within the same intervertebral space or within the same vertebra, e.g. comprising two adjacent spinal implants
• CPC Class Codes: A61F 2220/0025 Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2220/0033 made by longitudinally pushing a protrusion into a complementary-shaped recess, e.g. held by friction fit

Abstract

An orthopedic implant structure is provided for joining and retaining components of a multi-part orthopedic device. The orthopedic implant joining and retaining structure may be embodied in two or more components of the multi-part orthopedic device. In one form, the multi-part orthopedic implant structure is a resilient snap structure such as a resilient flange in one part and a channel structure formed in another part of an orthopedic implant. A channel of the channel structure may have a cavity formed at a rear of the channel that accepts a configured lip formed on an end of the resilient flange. According to another embodiment, the retaining structure includes resilient snap flanges formed on an interconnection component of the multi-part orthopedic implant. A corresponding bore in another part of the multi-part orthopedic implant receives the interconnection component.

Claims

1. An orthopedic implant comprising:

a first component comprising;

a first leg having a projection and a lip extending from the projection;

a second leg spaced apart and generally parallel with the first leg, the second leg having a channel defined by an end surface, a pair of side walls, and an intermediate wall extending between the pair of side walls, the intermediate wall having a cavity at least partially defined by a ledge which is spaced apart from the end surface;

a second component for assembly with the first component, the second component comprising;

a first leg having a projection and a lip extending from the projection;

a second leg spaced apart and generally parallel with the first leg, the second leg having a channel defined by an end surface, a pair of side walls, and an intermediate wall extending between the pair of side walls, the intermediate wall having a cavity at least partially defined by a ledge which is spaced apart from the end surface;

wherein the channel on the second leg of the second component receives the projection on the first leg of the first component so that the lip on the first leg of the first component engages the ledge on the second leg of the second component in a snap-fit engagement, and wherein the channel on the second leg of the first component receives the projection on the first leg of the second component so that the ledge on the second leg of the first component engages the lip on the first leg of the second component in a snap-fit engagement;

wherein limited movement of the first component relative to the second component after the snap-fit engagement is allowed due to spacing between the lip on the projections and the ledges of the cavities.

2. The orthopedic implant of claim 1, wherein the first component comprises one portion of a spine plate and the second component comprises another portion of the spine plate.

3. The orthopedic implant of claim 1, wherein the projections each have an end surface configured to engage the end surface of the channels to limit movement of the first component relative to the second component.

4. The orthopedic implant of claim 3, wherein the the first leg of the projection on the first component comprises a resilient flange, and the first leg of the projection on the second component comprises a resilient flange.

5. The orthopedic implant of claim 4, wherein the cavity on the second leg of the first component is formed at a rear of its channel, and the cavity on the first leg of the second component is formed at a rear of its channel.

6. The orthopedic implant of claim 5, wherein the channels on the first component and the second component each comprises a partially open channel.

7. The orthopedic implant of claim 5, wherein the lip on the first leg of the first component is formed as a resilient flange on the, projection wherein the lip on the first leg of the second component is formed as a resilient flange on the projection;

and wherein the resilient flanges are compressed during insertion into the channels due to the lips and dimensions of the partially open channels and then decompresses once the lips of the flanges reach the cavities of the channels and the resiliency of the flanges causes the flanges to snap into the cavities.

8. The orthopedic implant of claim 7, wherein each cavity includes a ridge and front edge that inhibits reverse motion of the first and second components.

9. The orthopedic implant of claim 1, wherein the assembled first component and the second component provide an oblong window between the spaced apart first legs and second legs.

10. The orthopedic implant of claim 1, wherein each of the sidewalls has an in-turned edge.

11. An orthopedic implant comprising:

a first component comprising;

a first leg having a projection with a pair of relief slots defining a resilient flange integrally formed with the first leg, and a lip extending from the flange;

a second leg spaced apart and generally parallel with the first leg, the second leg having a channel and a cavity formed in a planer surface of the channel and defined at least partially by a ledge;

a second component for assembly with the first component, the second component comprising;

a first leg having a projection with a pair of relief slots defining a resilient flange integrally formed with the first leg, and a lip extending from the flange;

a second leg spaced apart and generally parallel with the first leg, the second leg having a channel and a cavity formed in a planer surface of the channel and defined at least partially by a ledge;

wherein the channel on the second leg of the second component receives the projection on the first leg of the first component so that lip on the resilient flange on the first leg of the first component couples to the aperture formed in the channel of the second component in a snap-fit engagement between the lip and the ledge;

wherein the channel on the second leg of the first component receives the projection on the first leg of the second component so that the resilient flange on the second leg of the first component couples to the aperture formed in the channel on the first leg of the second component by in a snap-fit engagement between the lip and the ledge during assembly of the first and second components whereby the first and second components are joined and retained together;

wherein limited movement of the first component relative to the second component after the snap-fit engagement is allowed due to spacing between the lip on the projections and the ledges of the cavities.

12. The orthopedic implant of claim 11, wherein the ledge is an edge structure that engages a lip on the resilient flange.

13. The orthopedic implant of claim 12, wherein the cavity is formed by a bore.

14. The orthopedic implant of claim 11, wherein the assembled first component and the second component provide an oblong window between the spaced apart first legs and second legs.

15. The orthopedic implant of claim 11, wherein each of the sidewalls has an in-turned edge.